scholarly journals L-Statistical Analysis of Sound Signal Acquired from Pulse Mode Laser Welding for Characterising Weld Geometry

Author(s):  
M. F. M. Yusof ◽  
M. Ishak ◽  
M. F. Ghazali

Many ongoing studies have proven that statistical features extracted from the acquired sound during a laser welding process significantly yield some pictures on the weld condition, including weld geometry. However, a considerable amount of studies has underlined the use of common statistical features in which they are restricted to some limitations when dealing with non-stationary random sound signal. In the present study, the main aim is to study the correlation between the L-statistical features trend of the sound amplitude distribution with respect to the change in weld geometry during pulse mode laser welding compared to common statistical features. In an attempt to achieve this goal, a pulse mode laser welding was subjected to 22MnB5 boron steel with variations in the peak power, pulse width, and focal length. Meanwhile, the sound signal was acquired during the process, with standard deviation, interdecile range, mean absolute deviation, L-Cv (scale), and L-kurtosis extracted from the analysis. The degree of correlation between these statistical features and weld geometry was compared from the R-square value. According to the reported results, L-kurtosis yielded the strongest correlation with both weld penetration depth and bead width compared to the remaining five statistical features. This showed that the use of L-statistical features was significant to improve the correlation between sound signals and weld geometry.

1999 ◽  
Vol 122 (3) ◽  
pp. 420-428 ◽  
Author(s):  
Fuu-Ren Tsai ◽  
Elijah Kannatey-Asibu,

The response of conduction mode laser weld pool dimensions, specifically weld width, to a step change in power input has been modeled using two-dimensional heat flow analysis. The goal is to develop a simplified model suitable for feedback control. The weld pool geometry was approximated by a tear-drop shape. The workpiece thermal properties were assumed to be lumped and temperature-independent. The result was a first-order weld pool thermal model. A series of experiments was performed using different welding conditions (plate thickness, step power changes, and welding speeds) to validate the model. The weld pool image was recorded using a vision system and digitized. The process time constant as calculated by the model was of the order of 10−4 seconds. The response of the laser machine, estimated by the least squares method, was found to be about 10−2 seconds, which is much slower than that of the weld pool. Thus, within the constraints of the assumptions on which the model is based, the entire laser welding process is considered to be dominated by the laser machine dynamics. [S1087-1357(00)00502-5]


2020 ◽  
Vol 303 ◽  
pp. 47-58 ◽  
Author(s):  
A. Bernatskyi ◽  
Volodymyr N. Sydorets ◽  
O. Berdnikova ◽  
I. Krivtsun ◽  
Dmitry А. Chinakhov

The process of formation of pores, cavities and similar defects in welded joints of stainless steels and aluminum alloys, affecting their quality, directly depends on spatial weld position in laser welding. Reducing the angle of inclination from 90° to 0° during downhill and uphill welding of AISI 321 stainless steel in the pulse mode of laser generation leads to an increase in both the number of pores and their size. At the same time, defects in the form of pores are not observed in the continuous mode of laser generation. In laser welding of butt joints of AISI 321 steel, the flat and vertical weld positions are the most promising, as they provide the highest level of quality. In order to provide a stable formation of a high-quality butt joint of aluminum AMg6M alloy and to prevent the failure of laser equipment, the welding process should be carried out in a vertical uphill weld position.


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