scholarly journals Development of Finite Element Solver for Welding Analysis

Author(s):  
Abid Ali Khan ◽  
Farzeen Shahid ◽  
Ihtzaz Qamar

Welding is a process of joining the similar or different metals. Improper welding process leads to inaccuracies and misalignments of structural members, causing high cost and delays in work. Therefore, it is essential to predict the temperature field during welding process. Different techniques can be used to predict the temperature field, which may lead to structure distortion. The present study aims to develop a finite element solver for transient heat conduction analysis. The final solution is calculated from the assumed solution and compared with the numerical computations. The solver is then modified for use of moving heat source. The modification comprise, change in governing equations with the inclusion of phase change. The moving heat source continuously increases the temperature during motion. When the heat source completes a pass, model is allowed to cool down in order to study the temperature distribution during cooling.

2018 ◽  
Vol 2 (2) ◽  
Author(s):  
Abid Ali Khan ◽  
Farzeen Shahid ◽  
Ihtzaz Qamar

Welding is a process of joining the similar or different metals. Improper welding process leads to inaccuracies and misalignments of structural members, causing high cost and delays in work. Therefore, it is essential to predict the temperature field during welding process. Different techniques can be used to predict the temperature field, which may lead to structure distortion. The present study aims to develop a finite element solver for transient heat conduction analysis. The final solution is calculated from the assumed solution and compared with the numerical computations. The solver is then modified for use of moving heat source. The modification comprise, change in governing equations with the inclusion of phase change. The moving heat source continuously increases the temperature during motion. When the heat source completes a pass, model is allowed to cool down in order to study the temperature distribution during cooling.


1985 ◽  
Vol 52 (2) ◽  
pp. 274-280 ◽  
Author(s):  
Z.-B. Kuang ◽  
S. N. Atluri

The transient temperature field (as seen by a moving observer) due to a moving heat source, such as the process zone near a dynamically propagating crack tip or an external agent as in the case of welding, is analyzed by a moving-mesh finite element procedure. The effects of the temperature-dependent material properties, and of the loss of heat to the surrounding medium through convection and radiation, are studied. Situations under which conditions in the process zone may be labeled as “isothermal” or “adiabatic” are explored. Estimates of temperature rise near the tip of a crack propagating at realistic speeds in structural steels are made.


2019 ◽  
Vol 30 (3) ◽  
pp. 1318-1344
Author(s):  
Haichao Cui ◽  
Qiang Gao ◽  
Xiaolan Li ◽  
Huajiang Ouyang

Purpose This paper aims to propose an efficient and accurate method to analyse the transient heat conduction in a periodic structure with moving heat sources. Design/methodology/approach The moving heat source is modelled as a localised Gaussian distribution in space. Based on the spatial distribution, the physical feature of transient heat conduction and the periodic property of structure, a special feature of temperature responses caused by the moving heat source is illustrated. Then, combined with the superposition principle of linear system, within a small time-step, computation of results corresponding to the whole structure excited by the Gaussian heat source is transformed into that of some small-scale structures. Lastly, the precise integration method (PIM) is used to solve the temperature responses of each small-scale structure efficiently and accurately. Findings Within a reasonable time-step, the heat source applied on a unit cell can only cause the temperature responses of a limited number of adjacent unit cells. According to the above feature and the periodic property of a structure, the contributions caused by the moving heat source for the most of time-steps are repeatable, and the temperature responses of the entire periodic structure can be obtained by some small-scale structures. Originality/value A novel numerical method is proposed for analysing moving heat source problems, and the numerical examples demonstrate that the proposed method is much more efficient than the traditional methods, even for larger-scale problems and multiple moving heat source problems.


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