Determination of a Crack's Dimensions on the Basis of the Non-Destructive Testing with Eddy Currents Using Metaheuristics

Author(s):  
Marko Jesenik ◽  
Anton Hamler ◽  
Miloš Beković ◽  
Mladen Trlep
2021 ◽  
Vol 23 (1) ◽  
pp. 33-44
Author(s):  
Evgeny Artamonov ◽  
◽  
Andrey Tveryakov ◽  
Anton Shtin ◽  
◽  
...  

Introduction. Today, under the conditions of sanctions, the Russian Federation, more than ever before, needs the development of energy-saving technologies in various industries. There is no secret that when assigning cutting modes for new materials, tool companies conduct tests for the destruction of replaceable cutting inserts during cutting, the obtained numerical values are published in catalogs. The greatest impact on the life and operability of hard alloy cutting tools is exerted by the physical and mechanical properties of tool materials. Studies have shown that the physical and mechanical properties of tungsten hard alloys in the process of operation, namely in the process of cutting difficult-to-process materials under the influence of high temperatures, vary symmetrically. During the development of the laboratory plant, a literary review was carried out, which showed that at the moment non-destructive testing methods of technological facilities are widely used. Methods of non-destructive testing of technological objects allow conducting studies of the state of material, defects in the structure, internal changes, without samples destroying; this advantage was decisive during the literary review. The object of this study is replaceable cutting hard alloy inserts made of single carbide hard alloy В35 (92%WC+8%Co), tetrahedral in the state of supply. The subject of the study is the relationship between the changes of the magnetic component of the properties of a single-carbide hard alloy В35 (92%WC+8%Co) depending on the effect of high temperatures on it. This study is based on the laws of physics of the division of electrodynamics, as well as well-known non-destructive testing techniques, scientific foundations of material science. All studies are carried out in accredited laboratories of Tyumen Industrial University. The reliability of the obtained data is confirmed by the high correlation of the results of numerical values with the data obtained by the scientific predecessors. Research methodology. The paper shows the developed plant for determination of the maximum operability temperature of replaceable cutting hard-alloy inserts on the basis of study of change of electromagnetic properties. The method of research is given. Tests of the specimen are carried out during heating of replaceable cutting inserts made of tungsten hard alloy B35 (92%WC+8%Co). The heating temperature interval is selected in accordance with the temperature mode of the cutting process in the blade treatment of hard-to-process materials. Thus, heating is carried out in the range from 0 to 1000˚ C. The heating itself is carried out by the flame method manually. Results and discussions. Based on the results of experimental studies, tables of the results are compiled, where, with an interval of 10 °C, the corresponding values of the magnetic field of eddy currents induced in replaceable cutting inserts made of tungsten hard alloy B35 (92 %WC+8 %Co) are indicated. The results of the investigation are obtained to determine the maximum operability temperature of replaceable cutting hard alloy inserts based on the study of the change in electromagnetic properties for the hard alloy B35 (92%WC+8%Co) amounted to 460…730 °C, which corresponds to a cutting speed of 18 m/min during the treatment of the alloy EI867-VD (57 %Ni9 %Mo10 %Cr6 %W4.2 %Al4 %Co). On the basis of persistent tests in factory conditions, it is proved that the developed technique allows determining temperature intervals of maximum operability based on the study of changes in electromagnetic properties (magnetic field of eddy currents arising in replaceable cutting inserts) of hard alloys. These intervals make it possible to assign the most appropriate operating conditions for the cutting tool based on a scientifically sound technique that allows using the maximum tool resource.


2021 ◽  
Vol 87 (9) ◽  
pp. 44-49
Author(s):  
D. A. Kuzmin

Discontinuities in the products that occur during manufacture, mounting or upon operation can be missed during non-destructive testing which do not provide their complete detectability at a current level of the technology. Therefore, it is necessary to take into account that certain structural elements may have discontinuities of significant dimensions. We present the results of using the methods of probability theory in studying the residual imperfections that remains in the structure after non-destructive control and repair of the previously identified defects. We used the results of operational control of units carried out by ultrasonic and radiographic methods. We present a method for determining a multifactorial coefficient that takes into account the detectability of defects, the number of control procedures and the errors in the instrumentation and methodological support, as well as a generalized equation for the probability distribution of detecting discontinuities. The developed approach provides assessing of the level of damage to the studied objects, their classification proceeding from the quantitative data and determination of the values of postulated discontinuities for deterministic calculations. The results obtained can be used to improve the methods of monitoring NPP facilities.


2004 ◽  
Vol 443-444 ◽  
pp. 31-34
Author(s):  
Giovanni Berti ◽  
Rob Delhez ◽  
S. Norval ◽  
B. Peplinski ◽  
E. Tolle ◽  
...  

This paper outlines the standardisation process for the XRPD method that is currently being considered by a Working Group (WG10) of Technical Committee 138 "Non-destructive Testing" of the European Committee for Standardisation CEN. Several Standard Documents are on the verge of being released. These documents concern the general principles of (X-ray) diffraction, its terminology, and the basic procedures applied. Another document concerns the instruments used and it offers procedures to characterise and control the performance of an X-ray diffractometer properly. It is intended to issue Standard Documents on specific methods, e.g. determination of residual stresses. In fact work is in progress on this subject. The Standard Documents can be used by industry, government organisations, and research centres with activities related to safety, health and the environment, as well as for educational purposes.


2018 ◽  
Vol 284 ◽  
pp. 37-42 ◽  
Author(s):  
R.R. Sattarov ◽  
T.A. Volkova ◽  
I.Z. Gubaydullin

Composites and dynamic materials that include conductive components are becoming a suitable choice in different applications. The eddy currents are generated when the conductive components are placed in alternating magnetic field. The eddy currents decrease the primary field and this effect has been well studied and it is used for electromagnetic shielding. Besides, the magnetic field increases in small space near edges of the conductive components. While this effect of magnetic field strengthening is known, it is rarely examined. We will introduce a simple model that can be appropriate for the conductive components in form of long thin sheets. We analytically analyze the model and obtain expressions that give upper bounds for increasing of the net magnetic field. The electromagnetic effect of strengthening should be taken into account when considering an application of the composites. The results are useful for electromagnetic compatibility analysis, non-destructive testing and monitoring of composite and dynamic materials with conductive components.


2010 ◽  
Vol 452-453 ◽  
pp. 129-132
Author(s):  
Paola Antonaci ◽  
Pietro G. Bocca ◽  
Davide Masera

The paper presents the results of an experimental investigation conducted on bricks. Prism-shaped specimens were produced. Laboratory tests were carried out at the Non-Destructive Testing Laboratory of the Politecnico di Torino. They were subjected to static compressive tests for the determination of their mechanical properties and cyclic compressive tests for the analysis of their fatigue behaviour. The aim of this work is to apply a failure criterion based on the observation of the static and cyclic curves to estimate the fatigue life and the long-term behaviour of the brick. Subsequently, it will be possible to give a relation between the static-displacement and cyclic-displacement of the material tested.


Author(s):  
Guy Baylac ◽  
Ian Roberrts ◽  
Erik Zeelenberg

This paper discusses the non destructive testing (NDT) of unfired pressure vessels made of ductile and tough steels, as contained in Part 5 of the European standard EN 13445:2002. The concept and use of testing groups along with “satisfactory experience” in welding are presented. Also the background and rationale for the determination of standards used for NDT methods, characterisation and acceptance criteria are discussed in detail. Benefits for the pressure equipment industry are emphasised.


2016 ◽  
Vol 825 ◽  
pp. 23-26
Author(s):  
Pavel Klapálek ◽  
Lenka Melzerová

This article is focused on GLULAM (glued laminated timber) beams and determination of their properties by using non-destructive method. This text is mainly focused just on part of more complex research of glued laminated timber beams. This text is focused on non-destructive method, which is the method of spike that uses device called Pilodyn 6J for measurement. Results of this method are in form of Young ́s modulus of elasticity. This article will describe how the method of spike works, with basic description, describes the tested material and compare the results of testing. In the conclusion we discuss the results, make conclusions and describe the way of our further research of glued laminated timber beams.


Sign in / Sign up

Export Citation Format

Share Document