scholarly journals Effect of LCF Pre-Damage on Very High Cycle Fatigue Behavior of TC21 Titanium Alloy

Author(s):  
Nie Baohua ◽  
Zhao Zihua ◽  
Ouyang Yongzhong ◽  
Chen Dongchu ◽  
Chen Hong ◽  
...  

The effect of low cycle fatigue (LCF) pre-damage on the subsequent very high cycle fatigue (VHCF) behavior is investigated in TC21 titanium alloy. LCF pre-damage is applied under 1.8% strain amplitude up to various fractions of the expected life and subsequent VHCF properties are determined using ultrasonic fatigue tests. Results show that 5% of LCF pre-damage insignificantly affects the VHCF limit due to the absent of pre-crack, but decreases the subsequent fatigue crack initiation life estimated by Pairs’ law. Pre-cracks introduced by 10% and 20% of LCF pre-damage significantly reduce the subsequent VHCF limits. The crack initiation site shifts from subsurface-induced fracture for undamaged and 5% of LCF pre-damage specimens to surface pre-crack for 10% and 20% of LCF pre-damage specimens in very high cycle region. The fracture mechanism analysis indicate that LCF pre-crack will re-start to propagate under subsequently low stress amplitude when stress intensity factor of pre-crack is larger than its threshold. Furthermore, the predicted fatigue limits based on EI Haddad model for the LCF pre-damage specimens well agree with the experimental results.

Materials ◽  
2017 ◽  
Vol 10 (12) ◽  
pp. 1384 ◽  
Author(s):  
Baohua Nie ◽  
Zihua Zhao ◽  
Yongzhong Ouyang ◽  
Dongchu Chen ◽  
Hong Chen ◽  
...  

Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1200
Author(s):  
Ashutosh Sharma ◽  
Min Chul Oh ◽  
Byungmin Ahn

We reviewed the research and developments in the field of fatigue failure, focusing on very-high cycle fatigue (VHCF) of metals, alloys, and steels. We also discussed ultrasonic fatigue testing, historical relevance, major testing principles, and equipment. The VHCF behavior of Al, Mg, Ni, Ti, and various types of steels were analyzed. Furthermore, we highlighted the major defects, crack initiation sites, fatigue models, and simulation studies to understand the crack development in VHCF regimes. Finally, we reviewed the details regarding various issues and challenges in the field of VHCF for engineering metals and identified future directions in this area.


Author(s):  
Weiqian Chi ◽  
Wenjing Wang ◽  
Chengqi Sun

Additively manufactured (AM) alloy usually inevitably contains defects during the manufacturing processor or service process. Defects, as a harmful factor, could significantly reduce the fatigue performance of materials. This paper shows that the location and introduced form of defects play an important role in high cycle and very high cycle fatigue (VHCF) behavior of selective laser melting Ti-6Al-4V alloy. S-N curve descends linearly for internal defects induced failure. While for artificial surface defects induced failure, S-N curve descends at first and then exhibits a plateau region feature. We also observed competition of interior crack initiation with the fine granular area feature in VHCF regime. The paper indicates that only the size or the stress intensity factor range of the defect is not an appropriate parameter describing the effect of defects on the fatigue crack initiation. Finally, the effect of artificial surface defects on high cycle and VHCF strength is modeled, i.e. the fatigue strength   σ, fatigue life  N and defect size area (square root of projection area of defect perpendicular to principal stress direction) is expressed as  σ = CN ( area)  for  N and  σ = CN ( area)  for  N≥N, where  C,  a and  n are constants, N is the number of cycles at the knee point.


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