scholarly journals Development and Analysis of a New Cylindrical Lithium-ion Battery Thermal Management System

2021 ◽  
Author(s):  
Yasong Sun ◽  
Ruihuai Bai
Keyword(s):  
Thermal Management ◽  
Electric Vehicles ◽  
Management System ◽  
Optimization Design ◽  
Cooling System ◽  
Lithium Ion ◽  
Simulation Software ◽  
Parameter Analysis ◽  
Battery Thermal Management ◽  
Thermal Management System

Abstract With the development of modern technology and the economy, environmental protection and sustainable development have become the focus of global attention. In this paper, the promotion and development of electric vehicles have bright prospects, and they are also facing many challenges. Under different operating conditions, various safety problems of electric vehicles emerge one after another, especially the potential safety hazards caused by battery overheating that threaten electric vehicles' development process. In this paper, a new indirect liquid cooling system is designed and optimized for cylindrical lithium-ion batteries. A variety of design schemes for different cooling channel structures and cooling liquid inlet direction are proposed, and the corresponding solid-fluid coupling model is established. COMSOL Multiphysics simulation software models, simulates and analyses cooling systems. An approximate model is constructed using the Kriging method，and it is considered to optimize the battery cooling system and improve the optimization results. Sensitivity parameter analysis and system structure optimization design are also carried out on the influencing factors of the battery thermal management. The results indicate it effectively balances and reduces the maximum core temperature and temperature difference of the battery pack. Compared with the original design, from the optimized design of these factors, which based on method of the non-dominated sorting genetic algorithm (NSGA-II), there is an excellent ability on the optimized thermal management system to dissipate thermal energy and keep the overall cooling uniformity of the battery and thermal management system. Furthermore, under thermal abuse conditions, the optimized system can also prevent thermal runaway propagation. In summary, this research is expected to provide some practical suggestions and ideas for the engineering and production applications and structural optimization design carried by electric vehicles.

scholarly journals Development and Analysis of a New Cylindrical Lithium-Ion Battery Thermal Management System

2021 ◽  
Author(s):  
Ya-Song Sun ◽  
Rui-Huai Bai
Keyword(s):  
Thermal Management ◽  
Electric Vehicles ◽  
Management System ◽  
Optimization Design ◽  
Lithium Ion ◽  
Simulation Software ◽  
Maximum Temperature ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System

Abstract With the development of modern technology and economy, environmental protection and sustainable development have become the focus of global attention. In this paper, the promotion and development of electric vehicles have bright prospects, and they are also facing many challenges. Under different operating conditions, various safety problems of electric vehicles are emerging one after another, especially the potential safety hazards caused by battery overheating are threatening the development process of electric vehicles. In this paper, a new type of indirect liquid cooling system is designed and optimized for cylindrical lithium-ion batteries, and a variety of design schemes for different cooling channel structures and cooling liquid inlet direction are proposed, and the corresponding solid-fluid coupling model is established. COMSOL Multiphysics simulation software models, simulates and analyses cooling systems. In order to optimize the system and improve the optimization efficiency, the Kriging method is used to construct an approximation model of the thermal management system, and the influencing factors sensitivity analysis and optimization design of the thermal management system are also conducted. The results show that there has a significant influence on the maximum temperature and temperature difference of the battery system. According to the optimization design of these factors based on the Non-dominated Sorting Genetic Algorithm (NSGA-II), it is found that the optimized thermal management system has the best ability to dissipate heat and maintain temperature uniformity as compared to the original design. In addition, this optimization system has the ability to prevent thermal runaway propagation under the condition of thermal abuse conditions. With these prominent performances, the proposed method is expected to provide insights into the engineering design and optimization of the battery thermal management system for electric vehicle.

scholarly journals Induction Heater Based Battery Thermal Management System for Electric Vehicles

Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5711
Author(s):  
Waseem Raza ◽  
Gwang Soo Ko ◽  
Youn Cheol Park
Keyword(s):  
Heat Transfer ◽  
Thermal Management ◽  
Electric Vehicles ◽  
Management System ◽  
Lithium Ion ◽  
Cold Climate ◽  
Induction Heater ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System

The life and efficiency of electric vehicle batteries are susceptible to temperature. The impact of cold climate dramatically decreases battery life, while at the same time increasing internal impedance. Thus, a battery thermal management system (BTMS) is vital to heat and maintain temperature range if the electric vehicle’s batteries are operating in a cold climate. This paper presents an induction heater-based battery thermal management system that aims to ensure thermal safety and prolong the life cycle of Lithium-ion batteries (Li-Bs). This study used a standard simulation tool known as GT-Suite to simulate the behavior of the proposed BTMS. For the heat transfer, an indirect liquid heating method with variations in flow rate was considered between Lithium-ion batteries. The battery and cabin heating rate was analyzed using the induction heater powers of 2, 4, and 6 kW at ambient temperatures of −20, −10, and 0 °C. A water and ethylene glycol mixture with a ratio of 50:50 was considered as an operating fluid. The findings reveal that the thermal performance of the proposed system is generally increased by increasing the flow rate and affected by the induction heater capacity. It is evident that at −20 °C with 27 LPM and 6 kW heater capacity, the maximum heat transfer rate is 0.0661 °C/s, whereas the lowest is 0.0295 °C/s with 2 kW heater capacity. Furthermore, the proposed BTMS could be a practical approach and help to design the thermal system for electric vehicles in the future.

scholarly journals Thermal Performance of a Cylindrical Lithium-Ion Battery Module Cooled by Two-Phase Refrigerant Circulation

Energies ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 8094
Author(s):  
Bichao Lin ◽  
Jiwen Cen ◽  
Fangming Jiang
Keyword(s):  
Thermal Management ◽  
Management System ◽  
Cooling System ◽  
Maximum Temperature ◽  
Two Phase ◽  
Battery Thermal Management ◽  
Thermal Management System ◽  
Battery Thermal Management System ◽  
Li Ion ◽  
Battery Module

It is important for the safety and good performance of a Li-ion battery module/pack to have an efficient thermal management system. In this paper, a battery thermal management system with a two-phase refrigerant circulated by a pump was developed. A battery module consisting of 240 18650-type Li-ion batteries was fabricated based on a finned-tube heat-exchanger structure. This structural design offers the potential to reduce the weight of the battery thermal management system. The cooling performance of the battery module was experimentally studied under different charge/discharge C-rates and with different refrigerant circulation pump operation frequencies. The results demonstrated the effectiveness of the cooling system. It was found that the refrigerant-based battery thermal management system could maintain the battery module maximum temperature under 38 °C and the temperature non-uniformity within 2.5 °C for the various operation conditions considered. The experimental results with 0.5 C charging and a US06 drive cycle showed that the thermal management system could reduce the maximum temperature difference in the battery module from an initial value of 4.5 °C to 2.6 °C, and from the initial 1.3 °C to 1.1 °C, respectively. In addition, the variable pump frequency mode was found to be effective at controlling the battery module, functioning at a desirable constant temperature and at the same time minimizing the pump work consumption.

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