Cold plate cooling simulation for Lithium-ion semi-passive battery thermal management system

Author(s):  
Damon Gresham-Chisolm ◽  
Sonya T. Smith
Energies ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5711
Author(s):  
Waseem Raza ◽  
Gwang Soo Ko ◽  
Youn Cheol Park

The life and efficiency of electric vehicle batteries are susceptible to temperature. The impact of cold climate dramatically decreases battery life, while at the same time increasing internal impedance. Thus, a battery thermal management system (BTMS) is vital to heat and maintain temperature range if the electric vehicle’s batteries are operating in a cold climate. This paper presents an induction heater-based battery thermal management system that aims to ensure thermal safety and prolong the life cycle of Lithium-ion batteries (Li-Bs). This study used a standard simulation tool known as GT-Suite to simulate the behavior of the proposed BTMS. For the heat transfer, an indirect liquid heating method with variations in flow rate was considered between Lithium-ion batteries. The battery and cabin heating rate was analyzed using the induction heater powers of 2, 4, and 6 kW at ambient temperatures of −20, −10, and 0 °C. A water and ethylene glycol mixture with a ratio of 50:50 was considered as an operating fluid. The findings reveal that the thermal performance of the proposed system is generally increased by increasing the flow rate and affected by the induction heater capacity. It is evident that at −20 °C with 27 LPM and 6 kW heater capacity, the maximum heat transfer rate is 0.0661 °C/s, whereas the lowest is 0.0295 °C/s with 2 kW heater capacity. Furthermore, the proposed BTMS could be a practical approach and help to design the thermal system for electric vehicles in the future.


2011 ◽  
Vol 347-353 ◽  
pp. 984-988
Author(s):  
Fang Zhou ◽  
Yong Zhong ◽  
Pei Zhang

Thermal management technique is one of the key techniques for the vehicle application of lithium-ion power batteries. Based on the analysis of thermal characteristics of the lithium-ion power batteries, the establishment of thermal model and numerical simulation for the lithium-ion power batteries were discussed. Finally, a procedure for designing battery thermal management system (BTMS) was proposed, and the key techniques during designing a BTMS were studied, including selection of heat transfer medium, design of cooling/heating structure and so on. This research provides a technique support for designing a good and effective BTMS, as well as improving the working performance and security of the lithium-ion power batteries and the electric vehicles.


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