scholarly journals Application of load-adapted hybrid textiles for a thermoplastic seat pass-through

2021 ◽  
Vol 3 (1) ◽  
Author(s):  
Michael Schreiter ◽  
Daniel Nebel ◽  
Enrico Körner ◽  
Arham Saleem ◽  
Manuel Schlegel

The potential of a continuous non-crimp fabric (NCF) process with implemented offset technologies is demonstrated by a case study of a seat pass-through. Topology optimization with the relevant load cases and the construction of a load-adapted composite design with a weight saving of up to 18 percent is presented. Inverse draping identifies a two-dimensional development of the construction and prepares it for production based on the restrictions of textile technology. The downstream process capability of textiles produced in this way was investigated by impregnating heavy tows with polypropylene on laboratory scale and subsequent material characterization of the resulting laminates. The impregnation and consolidation of the seat pass-through is performed with load path adapted semi-finished products using novel variothermal, fluid-based pressing. This allows better control over the dynamic impregnation and unwanted fiber washing due to the large gradient of the areal weight. The final processing in injection molding tool of the reference component shows the applicability of the technology also in existing process chains and illustrates the potential of the consistent consideration of a load-adapted composite design in the development process.

2021 ◽  
Author(s):  
Kate Dray ◽  
Joseph J Muldoon ◽  
Niall J Mangan ◽  
Neda Bagheri ◽  
Joshua Nathaniel Leonard

Mathematical modeling is invaluable for advancing understanding and design of synthetic biological systems. However, the model development process is complicated and often unintuitive, requiring iteration on various computational tasks and comparisons with experimental data. Ad hoc model development can pose a barrier to reproduction and critical analysis of the development process itself, reducing potential impact and inhibiting further model development and collaboration. To help practitioners manage these challenges, we introduce GAMES: a workflow for Generation and Analysis of Models for Exploring Synthetic systems that includes both automated and human-in-the-loop processes. We systematically consider the process of developing dynamic models, including model formulation, parameter estimation, parameter identifiability, experimental design, model reduction, model refinement, and model selection. We demonstrate the workflow with a case study on a chemically responsive transcription factor. The generalizable workflow presented in this tutorial can enable biologists to more readily build and analyze models for various applications.


Author(s):  
Vera de Paula ◽  
Maiara Rosa ◽  
Henrique Rozenfeld

The mass properties of aircraft directly influence their performance and costs, and are particularly subject to high uncertainties in the early phases of the development process. As aircraft systems become more detailed, their mass properties are iteratively updated. Those updates, in turn, may lead to rework on aircraft systems. To avoid excessive iterations, aircraft manufacturers employ the mass properties management (MPM) process during their development processes. However, even when this approach is adopted, the continuous cycle of increasing weight and redesigning aircraft structures represents a significant challenge, which may lead to the cancellation of programs. One of the causes of this problem is inefficient integration between MPM and the aircraft development process. We propose a concept to significantly enhance the integration between MPM and aircraft development processes, suggesting feasible practices to support its implementation. The research methodology combines a review of the literature, an exploratory case study, a three-year longitudinal case study, and verification by experts. The results describe a concept for integrating aircraft MPM and development, supported by 16 practices. They also include a characterization of the MPM process based on literature and practices, which lists 17 characteristics divided into four categories: Goals/Strategy, Activities/Information, Resources/Tools, and Organization/Roles and Responsibilities.


JOM ◽  
2021 ◽  
Author(s):  
Nils Ellendt ◽  
Brigitte Clausen ◽  
Nicole Mensching ◽  
Daniel Meyer ◽  
Christina Plump ◽  
...  

AbstractData-driven methods for developing new structural materials require large databases to identify new materials from known process routes, the resulting microstructures, and their properties. Due to the high number of parameters for such process chains, this can only be achieved with methods that allow high sample throughputs. This paper presents the experimental approach of the "Farbige Zustände" method through a case study. Our approach features a high-temperature drop-on-demand droplet generator to produce spherical micro-samples, which are then heat-treated and subjected to various short-time characterizations, which yield a large number of physical, mechanical, technological, and electrochemical descriptors. In this work, we evaluate achievable throughput rates of this method resulting in material property descriptions per time unit. More than 6000 individual samples could be generated from different steels, heat-treated and characterized within 1 week. More than 90,000 descriptors were determined to specify the material profiles of the different alloys during this time. These descriptors are used to determine the material properties at macro-scale.


Author(s):  
D. L. Callahan

Modern polishing, precision machining and microindentation techniques allow the processing and mechanical characterization of ceramics at nanometric scales and within entirely plastic deformation regimes. The mechanical response of most ceramics to such highly constrained contact is not predictable from macroscopic properties and the microstructural deformation patterns have proven difficult to characterize by the application of any individual technique. In this study, TEM techniques of contrast analysis and CBED are combined with stereographic analysis to construct a three-dimensional microstructure deformation map of the surface of a perfectly plastic microindentation on macroscopically brittle aluminum nitride.The bright field image in Figure 1 shows a lg Vickers microindentation contained within a single AlN grain far from any boundaries. High densities of dislocations are evident, particularly near facet edges but are not individually resolvable. The prominent bend contours also indicate the severity of plastic deformation. Figure 2 is a selected area diffraction pattern covering the entire indentation area.


2003 ◽  
Vol 31 (3) ◽  
pp. 132-158 ◽  
Author(s):  
R. E. Okonieski ◽  
D. J. Moseley ◽  
K. Y. Cai

Abstract The influence of tread designs on tire performance is well known. The tire industry spends significant effort in the development process to create and refine tread patterns. Creating an aesthetic yet functional design requires characterization of the tread design using many engineering parameters such as stiffness, moments of inertia, principal angles, etc. The tread element stiffness is of particular interest because of its use to objectively determine differences between tread patterns as the designer refines the design to provide optimum levels of performance. The tread designer monitors the change in stiffness as the design evolves. Changes to the geometry involve many attributes including the number of sipes, sipe depth, sipe location, block element edge taper, nonskid depth, area net-to-gross, and so forth. In this paper, two different formulations for calculating tread element or block stiffness are reviewed and are compared to finite element results in a few cases. A few simple examples are shown demonstrating the basic functionality that is possible with a numerical method.


2011 ◽  
Author(s):  
Giorgio Rocco Cavanna ◽  
Ernesto Caselgrandi ◽  
Elisa Corti ◽  
Alessandro Amato del Monte ◽  
Massimo Fervari ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document