The Evaluation and Introduction of Novel Acid-Based Crosslinked Gel for HPHT Acid Fracturing Applications in Carbonate Formations

Acid Fracturing has been one of the most effective stimulation technique applied in the carbonate formations to enhance oil and gas production. The traditional approach to stimulate the carbonate reservoir has been to pump crosslinked gel and acid blends such as plain 28% HCL, emulsified acid (EA) and in-situ gelled acid at fracture rates in order to maximize stimulated reservoir volume with desired conductivity. With the common challenges encountered in fracturing carbonate formations, including high leak-off and fast acid reaction rates, the conventional practice of acid fracturing involves complex pumping schemes of pad, acid and viscous diverter fluid cycles to achieve fracture length and conductivity targets. A new generation of Acid-Based Crosslinked (ABC) fluid system has been deployed to stimulate high temperature carbonate formations in three separate field trials aiming to provide rock-breaking viscosity, acid retardation and effective leak-off control. The ABC fluid system has been progressively introduced, initially starting as diverter / leak off control cycles of pad and acid stages. Later it was used as main acid-based fluid system for enhancing live acid penetration, diverting and reducing leakoff as well as keeping the rock open during hydraulic fracturing operation. Unlike in-situ crosslinked acid based system that uses acid reaction by products to start crosslinking process, the ABC fluid system uses a unique crosslinker/breaker combination independent of acid reaction. The system is prepared with 20% hydrochloric acid and an acrylamide polymer along with zirconium metal for delayed crosslinking in unspent acid. The ABC fluid system is aimed to reduced three fluid requirements to one by eliminating the need for an intricate pumping schedule that otherwise would include: a non-acid fracturing pad stage to breakdown the formation and generate the targeted fracture geometry; a retarded emulsified acid system to achieve deep penetrating, differently etched fractures, and a self-diverting agent to minimize fluid leak-off. This paper describes all efforts behind the introduction of this novel Acid-Based Crossliked fluid system in different field trials. Details of the fluid design optimization are included to illustrate how a single system can replace the need for multiple fluids. The ABC fluid was formulated to meet challenging bottom-hole formation conditions that resulted in encouraging post treatment well performance.

First Successful Application of Multi-Stage Proppant Fracturing on Horizontal Well in Carbonate Reservoirs in Iraq

The carbonate reservoir S is a giant limestone reservoir in H Oilfield, Iraq. Although the reserves account for 25%, the production contribution is only 0.4% to the total oilfield production due to poor petrophysical properties. Accordingly, the first proppant fracturing on vertical well was successfully executed in December 2016, which has already achieved a steady production period over than 3 years. In order to further improve the productivity, the first multi-stage proppant fracturing(MSPF) on horizontal well(SH01X) was successfully applied in November 2019, a technique which is rarely reported for porous limestone reservoir in the Middle East. Proppant fracturing in carbonate reservoirs is a technique difficulty worldwide, especially this is a lack of experiences in the Middle East. To ensure the success of this campaign, a holistic technical study including geology evaluation, reservoir performance analysis, drilling trajectory design, completion and fracturing technique design have been carried out based on principle of "geology-engineering integration". This paper will present a comprehensive illustration including treatment design (main completion-fracturing technique, total scale, fracturing fluid, proppant), job execution (mini-frac, main-frac) and post-frac production performance for this successful campaign. True vertical depth (TVD) of Well SH01X is 2720 m and the horizontal section length is 811 m. Based on the main technique of multi-stage proppant fracturing with open hole packers and sliding sleeves, totally 3784.3 m3 fracturing fluid and 452 m3 proppant were pumped in 8 stages. The test production was 3214 BOPD (choke size: 40/64", wellhead pressure: 970 psi). A historical breakthrough in the productivity of S reservoir has been achieved by the campaign. The post-frac evaluation shows that the treatment parameters are consistent with the design. The connectivity between artificial fractures and formation is greatly improved, and the stimulation effect is significant. Currently the "production under controlled pressure" mode has been executed and the stable production under stimulation target rate has been maintained. The systematic "geology-engineering integration" workflow is of significance to the success of the treatment as well as the stimulation effect. MSPF is planned to be a game-changing technique to develop the huge reserves of S reservoir. The experience gained from this case could provide theoretical as well as practical references for similar reservoirs in the Middle East.

Achieving Productivity and Clean Inflow from an Unconventional Reservoir in North Kuwait

Jurassic Kerogen shale/carbonate reservoir in North Kuwait provides the same challenges as North American shales in addition to ones not yet comparable to any other analogue reservoir globally. It is the Kerogen's resource density; however, that makes this play so attractive. Like ‘conventional’ unconventional in the US and Canada this kerogen is believed to be a source rock and is on the order of micro-to nano-Darcy permeability. As such, industry learnings show that likely long horizontal laterals with multiple hydraulic fractures will be necessary to make commercial wells. Following this premise, the immediate objective is to establish clean inflow into wellbore as the previous attempts to appraise failed due to "creep" of particulate material and formation flowing into the wellbore. Achieving this milestone will confirm that this formation is capable of solids free inflow and will open a new era in unconventional in Kuwait. Planning for success, the secondary objective is to then upscale to full field development. The main uncertainties lie in both producibility and ‘frac-ability’, and certainly, these challenges are not trivial. A fully integrated testing program was applied to both better understand the rock mechanical properties and to land on an effective frac design. Scratch, unconfined stress, proppant embedment and fluid compatibility tests were conducted on full core samples for geo-mechanics to prepare a suite of strength measurements ahead of frac design and to custom-design the fracture treatment and "controlled" flowback programs to establish inflow from Kerogen without "creep". Unlike developed shale reservoirs, the Jurassic Kerogen tends to become unconsolidated when treated. The pre-frac geomechanics tests will be outlined in this paper with the primary objective of finding the most competent reservoir unit to select the limited perforation interval to frac through so that formation competency can be maintained. Previous attempts failed to maintain a competent rock matrix even only after pumping data-fracs. Acidizing treatments also turn the treated rock volume into sludgy material with no in-situ stability nor ability to deliver "clean inflow". A propped fracturing treatment with resin-coated bauxite was successfully placed in December 2019 in a vertical appraisal well perforated over 6 ft at 12 spf shot density. "Controlled" flowback carried out in January 2020 achieved the strategically critical "clean inflow" with reservoir fluids established to surface. Special proppant technologies provided by an industry leading manufacturer overcame the embedment effects and to control solids flowback. A properly designed choke schedule to balance unloading with a delicate enough drawdown to avoid formation failure was executed. Local oilfields relied on the vast reserves and produced easily from carbonate reservoirs that required only perforating or acid squeezes to easily meet or exceed high production expectations. This unconventional undertaking in Kuwait presents a real challenge as it is a complete departure from the ways of working yet it points towards a very high upside potential should the appraisal campaign can be completed effectively.

Screening of Surfactants for Flooding at High-Mineralization Conditions: Two Production Zones of Carbonate Reservoir

The selection of effective surfactants potentially can mobilize oil up to 50% of residuals in mature carbonate oilfields. Surfactants’ screening for such oilfields usually is complicated by the high salinity of water, high lipophilicity of the rock surface, and the heterogeneous structure. A consideration of features of the oilfield properties, as well as separate production zones, can increase the deep insight of surfactants’ influence and increase the effectiveness of surfactant flooding. This article is devoted to the screening of surfactants for two production zones (Bashkirian and Vereian) of the Ivinskoe carbonate oilfield with high water salinity and heterogeneity. The standard core study of both production zones revealed no significant differences in permeability and porosity. On the other hand, an X-ray study of core samples showed differences in their structure and the presence of microporosity in the Bashkirian stage. The effectiveness of four different types of surfactants and surfactant blends were evaluated for both production zones by two different oil displacement mechanisms: spontaneous imbibition and filtration experiments. Results showed the higher effect of surfactants on wettability alteration and imbibition mechanisms for the Bashkirian cores with microporosity and a higher oil displacement factor in the flooding experiments for the Vereian homogeneous cores with lower oil viscosity.

MODEL-BASED OPTIMIZATION OF CYCLES OF CO2 WATER-ALTERNATING-GAS (CO2-WAG) INJECTION IN CARBONATE RESERVOIR

Pre-salt reservoirs are among the most important discoveries in recent decades due to the large quantities of oil in them. However, high levels of uncertainties related to its large gas/CO2 production prompt a more complex gas/CO2 management, including the use of alternating water and gas/CO2 injection (WAG) as a recovery mechanism to increase oil recovery from the field. The purpose of this work is to develop a methodology to manage cycle sizes of the WAG/CO2, and analyze the impact of other variables related to the management of producing wells during the process. The methodology was applied to a benchmark synthetic reservoir model with pre-salt characteristics. We used five approaches to evaluate the optimum cycle size under study, also assessing the impact of the management of producing wells: (A) without closing producers due to gas-oil ratio (GOR) limit; (B) GOR limit fixed at a fixed value (1600 m³/m³) for all wells; (C) GOR limit optimized per well; (D) joint optimization between GOR limit values of producers and WAG cycles; and (E) optimization of the cycle size per injector well with an optimized GOR limit. The results showed that the optimum cycle size depends on the management of the producers. Leaving all production wells open until the end of the field's life (without closing based on the GOR limit) or controlling the wells in a more restricted manner (with closing based on the GOR limit), led to significant variation of the results (optimal size of the WAG/CO2 cycles). Our study, therefore, demonstrates that the optimum cycle size depends on other control variables and can change significantly due to these variables. This work presents a study that aimed to manage the WAG-CO2 injection cycle size by optimizing the life cycle control variables to obtain better economic performance within the premises already established, such as the total reinjection of gas/CO2 produced, also analyzing the impact of other variables (management of producing wells) along with the WAG-CO2 cycles.

Single-step probabilistic inversion of 3D seismic data of a carbonate reservoir in Southwest Iran

We use a sampling-based Markov chain Monte Carlo method to invert seismic data directly for porosity and quantify its uncertainty distribution in a hard-rock carbonate reservoir in Southwest Iran. The noise that remains on seismic data after the processing flow is correlated with the bandwidth in the range of the seismic wavelet. Hence, to account for the inherent correlated nature of the band-limited seismic noise in the probabilistic inversion of real seismic data, we assume the estimated seismic wavelet as a suitable proxy for capturing the coupling of noise samples. In contrast to the common approach of inserting a delta function on the main diagonal of the covariance matrix, we insert the seismic wavelet on its main diagonal. We also calibrate an empirical and a semi-empirical inclusion-based rock-physics model to characterize the rock-frame elastic moduli via a lithology constrained fitting of the parameters of these models, i.e. the critical porosity and the pore aspect ratio. These calibrated rock-physics models are embedded in the inversion procedure to link petrophysical and elastic properties. In addition, we obtain the pointwise critical porosity and pore aspect ratio, which can potentially facilitate the interpretation of the reservoir for further studies. The inversion results are evaluated by comparing with porosity logs and an existing geological model (porosity model) constructed through a geostatistical simulation approach. We assess the consistency of the geological model through a geomodel-to-seismic modeling approach. The results confirm the performance of the probabilistic inversion in resolving some thin layers and reconstructing the observed seismic data. We present the applicability of the proposed sampling-based approach to invert 3D seismic data for estimating the porosity distribution and its associated uncertainty for four subzones of the reservoir. The porosity time maps and the facies probabilities obtained via porosity cut-offs indicate the relative quality of the reservoir’s subzones.