scholarly journals An Investigation on Cut Quality and Geometrical Effect of Flyash and Hybrid AL7075 Metal Matrix Composites by Abrasive Waterjet Cutting

Author(s):  
Bhavidas C V
2020 ◽  
pp. 152808372094296
Author(s):  
D Rajamani ◽  
E Balasubramanian ◽  
G Dilli Babu ◽  
K Ananthakumar

The present investigation focused on abrasive waterjet cutting (AWJC) of natural fibre reinforced nano clay filled polyester composites with the objectives of maximizing material removal rate ( MRR) and minimizing the kerf taper ( KT) and surface roughness ( Ra). The influence of nano clay addition, traverse speed (TS), jet pressure (JP) and stand-off distance (SOD) on the AWJC characteristics of fabricated composite laminates are investigated. The natural fibre reinforced composite (NFRC) laminates are fabricated through hand lay-up technique through varying the wt% of nano clay fillers (0, 1 and 2). The AWJC experiments are planned and rigorous experiments were performed by adopting box-behnken design approach. The relative consequence of process variables on response features and quadratic regression models were assessed through analysis of variance (ANOVA). Further, multiple response optimization is carried out using statistical desirability technique to enhance the cut quality characteristics. The optimal AWJC parameters such as JP of 316.24 MPa, SOD of 2 mm and TS of 304.24 mm/min with 1.15 wt% of nano clay addition are determined. Microstructure of cut surface is examined to ascertain the morphological behaviour of AWJC surfaces with different processing conditions.


Author(s):  
Dr.S. Srinivas ◽  
N. Ramesh Babu

This paper covers studies on machinability of aluminum-silicon carbide particulate metal matrix composites (Al-SiCp MMCs) with abrasive waterjets (AWJs) produced by two different types of abrasives. Four different compositions of Al-SiCp MMCs were processed with 60, 80 and 120 mesh size garnet and SiC abrasives with a view to identify the correct type and size of abrasive for effective processing of MMCs with AWJs. The maximum penetration ability of AWJs in different MMCs was examined by conducting the experiments on a wedge shaped Al-SiCp MMC specimens, prepared with stir casting method. Optical micrographs of MMC samples and scanning electron microscopic (SEM) examination of AWJ cut surfaces enabled to explain the trends of material removal with both types of abrasives. Analysis of results clearly indicated the choice of 80 mesh size SiC abrasives for effective processing of Al-SiCp MMCs with AWJs.


Sign in / Sign up

Export Citation Format

Share Document