To improve the efficiency of hydrogen-producing microreactors with non-uniform pin-fin array, the influence of the pin diameter degressive gradient of the non-uniform pin-fin array (NPFA) on heat transfer and pressure drop characteristics is analyzed in this study via numerical simulation under low Reynolds number conditions. Because correlations in prior studies cannot be used to predict the Nusselt number and pressure drop in the NPFA, new heat transfer and friction factor correlations are developed in this paper to account for the effect of the pin diameter degressive gradient, providing a method for the optimized design of the pin diameter degressive gradient for a microreactor with NPFA. The results show that the Nusselt number and friction factor under a low Reynolds number are quite sensitive to the pin diameter degressive gradient. Based on the new correlations, the exponents of the pin diameter degressive gradient for the friction factor and Nusselt number were 6.9 and 2.1, respectively, indicating the significant influence of the pin diameter degressive gradient on the thermal and hydrodynamic characteristics in the NPFA structure.
Overland flow hydrodynamic characteristics at low Reynolds number with roughness bed