Detection and characterization of Coordinate Measuring Machine (CMM) probes using deep networks for improved quality assurance of machine parts.

2017 ◽  
Vol 2017 (10) ◽  
pp. 37-44
Author(s):  
BinuM. Nair ◽  
Vidur Prasad ◽  
Nilesh Powar
2017 ◽  
Vol 3 (2(7)) ◽  
pp. 12
Author(s):  
Bernd Balle

The gap is increasing: ThyssenKrupp Rothe Erde manufactures increasingly large workpieces with ever smaller tolerances on behalf of its customers. Quality Assurance in Lippstadt, Germany, therefore sought out a precise system to measure the several-meter large components for offshore technology, large gears and tunneling machines – and convinced ZEISS to design a coordinate measuring machine with a six-meter X axis.


Author(s):  
N. A. Jaramillo ◽  
B. E. Sánchez-Rinza

A technique for characterizing a horizontal plane within the measuring volume of a coordinate measuring machina (CMM) of large dimensions is described. The objective of the characterization is to obtain a correction table that allows us to minimize the mechanical errors introduced by its mechanical imperfection. The process contemplates the measurement of Y-axis yaw error and the squareness error between the X and Y axes of the machine, as well as obtaining a plane beginning with the characterization of a group of lines. This plane was then used to construct a correction table so that the uncertainty of measurement along the Z axis of the CMM could be reduced to less than 15 micrometers for any measurement carried out within an area of 4X5 m. In addition, a novel method for measuring the deviation angle of a pentaprism using the facilities of the CMM is described.


2017 ◽  
Vol 115 ◽  
pp. 23-32
Author(s):  
Luigi Ferrari ◽  
Antonio Palmieri ◽  
Adriano Pepato ◽  
Alessandro Prevedello ◽  
Razvan Dima ◽  
...  

2018 ◽  
Vol 12 (4) ◽  
pp. 264-271 ◽  
Author(s):  
Alireza Izadi ◽  
Fariborz Vafaee ◽  
Arash Shishehian ◽  
Ghodratollah Roshanaei ◽  
Behzad Fathi Afkari

Background. Recently, non-presintered chromium-cobalt (Cr-Co) blocks with the commercial name of Ceramill Sintron were introduced to the market. However, comprehensive studies on the dimensional accuracy and fit of multi-unit frameworks made of these blocks using the coordinate measuring machine (CMM) are lacking. This study aimed to assess and compare the dimensional changes and fit of conventional casting and milled frameworks using Ceramill Sintron. Methods. A metal model was designed and scanned and 5-unit frameworks were fabricated using two techniques: (I) the conventional casting method (n=20): the wax model was designed, milled in the CAD/CAM machine, flasked and invested; (II) the milling method using Ceramill Sintron blocks (n=20): the wax patterns of group 1 were used; Ceramill Sintron blocks were milled and sintered. Measurements were made on the original reference model and the fabricated frameworks using the CMM in all the three spatial dimensions, and dimensional changes were recorded in a checklist. Data were analyzed with descriptive statistics, and the two groups were compared using one-way ANOVA and Tukey test (α=0.05). Results. The fabricated frameworks in both groups showed significant dimensional changes in all the three dimensions. Comparison of dimensional changes between the two groups revealed no significant differences (P>0.05) except for transverse changes (arch) that were significantly greater in Ceramill Sintron frameworks (P<0.05). Conclusion. The two manufacturing processes were the same regarding dimensional changes and the magnitude of marginal gaps and both processes resulted in significant dimensional changes in frameworks. Ceramill Sintron frameworks showed significantly greater transverse changes than the conventional frameworks.


2021 ◽  
Vol 11 (5) ◽  
pp. 2353
Author(s):  
Ján Varga ◽  
Teodor Tóth ◽  
Peter Frankovský ◽  
Ľudmila Dulebová ◽  
Emil Spišák ◽  
...  

This paper deals with various automated milling strategies and their influence on the accuracy of produced parts. Among the most important factors for surface quality is the automated milling strategy. Milling strategies were generated from two different programs, CAM system SolidCAM, with the help of workshop programming in the control system Heidenhain TNC 426. In the first step, simulations of different toolpaths were conducted. Using geometric tolerance is becoming increasingly important in robotized production, but its proper application requires a deeper understanding. This article presents the measurement of selected planes of robotized production to evaluate their flatness, parallelism and perpendicularity deviations after milling on the coordinate measuring machine Carl Zeiss Contura G2. Total average deviations, including all geometric tolerances, were 0.020 mm for SolidCAM and 0.016 mm for Heidenhain TNC 426. The result is significantly affected by the flatness of measured planes, where the overlap parameter of the tools has a significant impact on the flatness of the surface. With interchangeable cutter plate tools, it is better to use higher overlap to achieve better flatness. There is a significant difference in production time, with SolidCAM 25 min and 30 s, and Heidenhain 48 min and 19 s. In accordance with these findings, the SolidCAM system is more suitable for production.


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