scholarly journals Surface Defects Classification of Hot Rolled Strip Based on Improved Convolutional Neural Network

2021 ◽  
Vol 61 (5) ◽  
pp. 1579-1583
Author(s):  
Wenyan Wang ◽  
Kun Lu ◽  
Ziheng Wu ◽  
Hongming Long ◽  
Jun Zhang ◽  
...  
Symmetry ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 706
Author(s):  
Xinglong Feng ◽  
Xianwen Gao ◽  
Ling Luo

It is important to accurately classify the defects in hot rolled steel strip since the detection of defects in hot rolled steel strip is closely related to the quality of the final product. The lack of actual hot-rolled strip defect data sets currently limits further research on the classification of hot-rolled strip defects to some extent. In real production, the convolutional neural network (CNN)-based algorithm has some difficulties, for example, the algorithm is not particularly accurate in classifying some uncommon defects. Therefore, further research is needed on how to apply deep learning to the actual detection of defects on the surface of hot rolled steel strip. In this paper, we proposed a hot rolled steel strip defect dataset called Xsteel surface defect dataset (X-SDD) which contains seven typical types of hot rolled strip defects with a total of 1360 defect images. Compared with the six defect types of the commonly used NEU surface defect database (NEU-CLS), our proposed X-SDD contains more types. Then, we adopt the newly proposed RepVGG algorithm and combine it with the spatial attention (SA) mechanism to verify the effect on the X-SDD. Finally, we apply multiple algorithms to test on our proposed X-SDD to provide the corresponding benchmarks. The test results show that our algorithm achieves an accuracy of 95.10% on the testset, which exceeds other comparable algorithms by a large margin. Meanwhile, our algorithm achieves the best results in Macro-Precision, Macro-Recall and Macro-F1-score metrics.


2021 ◽  
Vol 2082 (1) ◽  
pp. 012016
Author(s):  
Xinglong Feng ◽  
Xianwen Gao ◽  
Ling Luo

Abstract A new Vision Transformer(ViT) model is proposed for the classification of surface defects in hot rolled strip, optimizing the poor learning ability of the original Vision Transformer model on smaller datasets. Firstly, each module of ViT and its characteristics are analyzed; Secondly, inspired by the deep learning model VGGNet, the multilayer fully connected layer in VGGNet is introduced into the ViT model to increase its learning capability; Finally, by performing on the X-SDD hot-rolled steel strip surface defect dataset. The effect of the improved algorithm is verified by comparison experiments on the X-SDD hot-rolled strip steel surface defect dataset. The test results show that the improved algorithm achieves better results than the original model in terms of accuracy, recall, F1 score, etc. Among them, the accuracy of the improved algorithm on the test set is 5.64% higher than ViT-Base and 2.64% higher than ViT-Huge; the accuracy is 4.68% and 1.36% higher than both of them, respectively.


2019 ◽  
Vol 9 (16) ◽  
pp. 3312 ◽  
Author(s):  
Zhu ◽  
Ge ◽  
Liu

In order to realize the non-destructive intelligent identification of weld surface defects, an intelligent recognition method based on deep learning is proposed, which is mainly formed by convolutional neural network (CNN) and forest random. First, the high-level features are automatically learned through the CNN. Random forest is trained with extracted high-level features to predict the classification results. Secondly, the weld surface defects images are collected and preprocessed by image enhancement and threshold segmentation. A database of weld surface defects is established using pre-processed images. Finally, comparative experiments are performed on the weld surface defects database. The results show that the accuracy of the method combined with CNN and random forest can reach 0.9875, and it also demonstrates the method is effective and practical.


2014 ◽  
Vol 633-634 ◽  
pp. 679-683
Author(s):  
En Yang Liu ◽  
Wen Peng ◽  
Ning Cao ◽  
Si Rong Yu ◽  
Jun Xu ◽  
...  

Coiling temperature of hot rolled strip is one of the important parameters which affect performances of hot rolled strip. The control of coiling temperature is highly nonlinear and time-varying. Based on the laminar cooling control system of a hot rolling plant, a coiling temperature prediction model based on BP neural network was established. Many factors which affect coiling temperature control were taken into account, and the BP neural network was trained by actual production data. The simulation was carried out, which indicates that coiling temperature can be predicted precisely, and the BP neural network model has the prospect of online application.


2018 ◽  
Vol 44 (4) ◽  
pp. 2925-2932 ◽  
Author(s):  
Mohammed Waleed Ashour ◽  
Fatimah Khalid ◽  
Alfian Abdul Halin ◽  
Lili Nurliyana Abdullah ◽  
Samy Hassan Darwish

2019 ◽  
Vol 10 (1) ◽  
pp. 87 ◽  
Author(s):  
Qingsheng Jiang ◽  
Dapeng Tan ◽  
Yanbiao Li ◽  
Shiming Ji ◽  
Chaopeng Cai ◽  
...  

Defective shafts need to be classified because some defective shafts can be reworked to avoid replacement costs. Therefore, the detection and classification of shaft surface defects has important engineering application value. However, in the factory, shaft surface defect inspection and classification are done manually, with low efficiency and reliability. In this paper, a deep learning method based on convolutional neural network feature extraction is used to realize the object detection and classification of metal shaft surface defects. Through image segmentation, the system methods setting of a Fast-R-CNN object detection framework and parameter optimization settings are implemented to realize the classification of 16,384 × 4096 large image little objects. The experiment proves that the method can be applied in practical production and can also be extended to other fields of large image micro-fine defects with a high light surface. In addition, this paper proposes a method to increase the proportion of positive samples by multiple settings of IOU values and discusses the limitations of the system for defect detection.


2021 ◽  
Vol 19 (1) ◽  
pp. 997-1025
Author(s):  
Xiaochen Liu ◽  
◽  
Weidong He ◽  
Yinghui Zhang ◽  
Shixuan Yao ◽  
...  

<abstract> <p>Classifying and identifying surface defects is essential during the production and use of aluminum profiles. Recently, the dual-convolutional neural network(CNN) model fusion framework has shown promising performance for defects classification and recognition. Spurred by this trend, this paper proposes an improved dual-CNN model fusion framework to classify and identify defects in aluminum profiles. Compared with traditional dual-CNN model fusion frameworks, the proposed architecture involves an improved fusion layer, fusion strategy, and classifier block. Specifically, the suggested method extracts the feature map of the aluminum profile RGB image from the pre-trained VGG16 model's <italic>pool5</italic> layer and the feature map of the maximum pooling layer of the suggested A4 network, which is added after the Alexnet model. then, weighted bilinear interpolation unsamples the feature maps extracted from the maximum pooling layer of the A4 part. The network layer and upsampling schemes ensure equal feature map dimensions ensuring feature map merging utilizing an improved wavelet transform. Finally, global average pooling is employed in the classifier block instead of dense layers to reduce the model's parameters and avoid overfitting. The fused feature map is then input into the classifier block for classification. The experimental setup involves data augmentation and transfer learning to prevent overfitting due to the small-sized data sets exploited, while the K cross-validation method is employed to evaluate the model's performance during the training process. The experimental results demonstrate that the proposed dual-CNN model fusion framework attains a classification accuracy higher than current techniques, and specifically 4.3% higher than Alexnet, 2.5% for VGG16, 2.9% for Inception v3, 2.2% for VGG19, 3.6% for Resnet50, 3% for Resnet101, and 0.7% and 1.2% than the conventional dual-CNN fusion framework 1 and 2, respectively, proving the effectiveness of the proposed strategy.</p> </abstract>


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