scholarly journals Numerical Investigations of Transient Flow Characteristic in Axial Flow Pump and Pressure Fluctuation Analysis Based on the CFD Technique

2019 ◽  
Vol 12 (6) ◽  
pp. 70-79 ◽  
Author(s):  
Ahmed Ramadhan Al-Obaidi ◽  
◽  
Amer A. Mohammed ◽  
Author(s):  
Xi Shen ◽  
Desheng Zhang ◽  
Bin Xu ◽  
Yongxin Jin ◽  
Xiongfa Gao

Abstract The Detached Eddy Simulation (DES) has been used to simulate the pressure fluctuation of the impeller in an axial flow pump. The results were combined with experiments including high-speed photography and transient pressure measurements to investigate the unstable flow induced by tip leakage vortex (TLV). Numerical results show that maximum predictive error values of head is 2.9%, compared with experimental results. The pressure fluctuation at different monitoring points present a certain regularity, with 3 peaks and 3 troughs in a period, corresponding to the number of blades. The amplitude of pressure fluctuation at P1 (impeller inlet) is the highest among those monitoring points, where the amplitude decreases with the flow rates. The dominant frequency of pressure fluctuation at impeller under cavitation condition is the blade passing frequency (BPF). Besides, there are also N* = 6, 9, 12 and other more harmonic frequencies. The cavitation flow was analyzed with the pressure fluctuation of the blade tip. For the existence of the pressure difference between pressure side and suction side, the pressure at monitoring points change alternately. The amplitude of the fluctuation near tip is affected seriously by the cavitation bubbles, as the cavitation could is a low pressure region with unstable fluctuation.


Author(s):  
Linlin Cao ◽  
Hironori Honda ◽  
Hiroaki Yoshimura ◽  
Satoshi Watanabe ◽  
Akinori Furukawa

As a high specific speed pump, the contra-rotating axial flow pump with two rotors rotating reversely has been proved with higher hydraulic and cavitation performance, while in our previous researches, our prototype rotors designed with equal rotational speeds for both the front and the rear rotors was also confirmed with the strong potential interaction between two blade rows. In the present study, the experimental investigations were focused on the rotor-rotor interactions in the contra-rotating rotors under two rotational speed combinations, an equal speed and a different speed ones with the lower speed of rear rotor; the latter is determined aiming at relieved rotor-rotor interaction. As the major experimental approach, casing wall static pressure measurements were conducted at pressure taps covering from upstream to downstream of the both rotors, and the pressure fluctuation modes were investigated by the FFT analyses. By series of pressure taps with different peripheral locations prepared at several axial locations, the pressure fluctuation modes with frequencies non-synchronous to the BPF (blade passing frequency) components were recognized, and confirmed to be related to the rotor-rotor interaction on the basis of theoretical analyses on the rotor-stator interaction in conventional rotor-stator types.


2021 ◽  
Vol 143 (6) ◽  
Author(s):  
Chaoyue Wang ◽  
Fujun Wang ◽  
Lihua Xie ◽  
Benhong Wang ◽  
Zhifeng Yao ◽  
...  

Abstract The phenomenon of horn-like vortex in stator corner separation flow in an axial flow pump was first reported by Wang et al. (2020, “Investigation on the Horn-Like Vortices in Stator Corner Separation Flow in an Axial Flow Pump,” ASME J. Fluids Eng., 142(7), p. 071208), and the associated external features were preliminarily presented. However, internal vortical characteristics of horn-like vortices, including the distributions of swirling strength, the deformation mechanism of vortex tube and the correlation with pressure fluctuation surge, are not revealed. In this paper, the newly developed vorticity decomposition approach is introduced, and thus more novel quantitative results are provided for the physics of horn-like vortex evolution in an axial flow pump. First, the distributions of absolute swirling strength, relative swirling strength and Liutex spectrum are presented to outline the vortical features of the horn-like vortex fields. Second, the deformation mechanism of the horn-like vortex tube is revealed. It is found that the horn-like vortex spatial evolution can be described by the deformation terms (Liutex stretching term, Liutex dilatation term, and curl term of the pseudo-Lamb vector) controlling the Liutex transport process. These terms constantly act on the horn-like vortex tube in an almost independent way, causing its continuous deformations in the transit process. Third, the quantitative correlation between horn-like vortex transit and pressure fluctuation surge is given. It is proved that periodic vortex transit can cause severe pressure fluctuation that is much larger than that induced by rotor–stator interaction. From multiple perspectives, a clearer evolution process of the horn-like vortex is outlined, which is conducive to controlling the corner separation flows and improving the stability of large-capacity and low-head pumping stations.


Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2854
Author(s):  
Wenpeng Zhang ◽  
Fangping Tang ◽  
Lijian Shi ◽  
Qiujin Hu ◽  
Ying Zhou

The formation of an inlet vortex seriously restricts axial-flow pump device performance and poses a great threat to the safe and stable operation of the entire system. In this study, the change trends of an inlet vortex and its influence on an axial-flow pump are investigated numerically and experimentally in a vertical axial-flow pump device. Four groups of fixed vortex generators (VGs) are installed in front of the impeller to create stable vortices at the impeller inlet. The vortex influence on the performance of pump device is qualitatively and quantitatively analyzed. The vortex patterns at different positions and moments in the pump device are explored to reveal the vortex shape change trend in the impeller and the pressure fluctuation induced by the vortex. The reliability and accuracy of steady and unsteady numerical results are verified by external characteristics and pressure fluctuation experimental results. Results show that it is feasible to install VGs before the impeller inlet to generate stable vortices. The vortex disturbs the inlet flow fields of the impeller, resulting in significant reductions of the axial velocity weighted average angle and the axial velocity uniformity. The vortex increases the inlet passage hydraulic loss and reduces the impeller efficiency, while it only slightly affects the guide vane and outlet passage performance. The vortex causes a low-frequency pressure pulsation and interacts with the impeller. The closer the vortex is to the impeller inlet, the more significant the impeller influence on the vortex. The blade cuts off the vortex in the impeller; afterwards, the vortex follows the blade rotation, and its strength weakens.


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