Finite Element Model Correlation of Laser Shock Peening

Author(s):  
Colin C. Engebretsen ◽  
Anthony N. Palazotto ◽  
Kristina Langer
2019 ◽  
Vol 943 ◽  
pp. 20-25
Author(s):  
Ran Zhu ◽  
Yong Kang Zhang ◽  
Gui Fang Sun ◽  
Pu Li

The confined laser shock peening (LSP) is an innovative surface treatment technique designed to improve the fatigue performance of materials by imparting compressive residual stresses into materials. A 3D finite element model was developed to predict the surface residual stress and plastically affected depth of the TC11 titanium alloy after LSP. The modeling procedure consists of two successive explicit analysis steps. The performance of finite element model was verified by comparing simulated results with the experimental data. With the validated finite element model, the influence of the process parameters (LSP path, thickness of the sample, number of impacts) was investigated on the surface residual stress and plastically affected depth of the TC11 titanium alloy after LSP. Some simulated results can be used to mentor the optimization of the process parameters of LSP.


Author(s):  
Yunfeng Cao ◽  
Yung C. Shin ◽  
Benxin Wu

Laser shock peening (LSP) under the water confinement regime (WCR) involves several complicated physical phenomena. Among these phenomena, the interaction between laser and coating material during LSP is very important to the laser induced residual stress, which has an important effect on the fatigue and corrosion properties of the substrate material. To gain a better understanding of this interaction, a series of experiments, including single shot, single track overlapping, and multi-track overlapping LSP, have been carried out on 4140 steel with black paint coating. A 3-D finite element model has also been developed to simulate the LSP process. Combining this with a previously developed confined plasma model, which has been verified by the experimental data from literature, the 3-D finite element model is used to predict the residual stresses induced in the substrate material as well as the indentation profile on the substrate surface. The model prediction of indentation profiles are compared with the experimental data and good agreements are obtained. The effect of process parameters on the residual stress has also been investigated both experimentally and theoretically.


Author(s):  
Yunfeng Cao ◽  
Yung C. Shin ◽  
Benxin Wu

Laser shock peening (LSP) under water confinement regime involves several complicated physical phenomena. Among these phenomena, the interaction between laser and coating material during LSP is very important to the laser-induced residual stress, which has an important effect on the fatigue and corrosion properties of the substrate material. To gain a better understanding of this interaction, a series of experiments, including single shot, single-track overlapping, and multitrack overlapping LSP, has been carried out on various metals with different coatings. A 3D finite element model has also been developed to simulate the LSP process. Combining this with a previously developed confined plasma model, which has been verified by the experimental data from literature, the 3D finite element model is used to predict the residual stresses induced in the substrate material as well as the indentation profile on the substrate surface. The model prediction of indentation profiles is compared with the experimental data. The residual stresses in the depth direction are also validated against the X-ray diffraction measurement data for 4140 steel and Ti–6Al–4V, and good agreements are obtained for both predictions. The effect of process parameters on the residual stress is also investigated both experimentally and theoretically.


2006 ◽  
Vol 129 (2) ◽  
pp. 256-264 ◽  
Author(s):  
Yajun Fan ◽  
Youneng Wang ◽  
Sinisa Vukelic ◽  
Y. Lawrence Yao

Laser shock peening (LSP) is an innovative process which imparts compressive residual stresses in the processed surface of metallic parts to significantly improve fatigue life and fatigue strength of this part. In opposing dual sided LSP, the workpiece can be simultaneously irradiated or irradiated with different time lags to create different surface residual stress patterns by virtue of the interaction between the opposing shock waves. In this work, a finite element model, in which the hydrodynamic behavior of the material and the deviatoric behavior including work hardening and strain rate effects were considered, was applied to predict residual stress distributions in the processed surface induced under various conditions of the opposing dual sided microscale laser shock peening. Thus the shock waves from each surface will interact in different ways through the thickness resulting in more complex residual stress profiles. Additionally, when treating a thin section, opposing dual sided peening is expected to avoid harmful effects such as spalling and fracture because the pressures on the opposite surfaces of the target balance one another and prohibit excessive deformation of the target. In order to better understand the wave–wave interactions under different conditions, the residual stress profiles corresponding to various workpiece thicknesses and various irradiation times were evaluated.


Metals ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 93 ◽  
Author(s):  
Kristina Langer ◽  
Thomas J. Spradlin ◽  
Michael E. Fitzpatrick

Laser shock peening has become a commonly applied industrial surface treatment, particularly for high-strength steel and titanium components. Effective application to aluminum alloys, especially in the thin sections common in aerospace structures, has proved more challenging. Previous work has shown that some peening conditions can introduce at-surface tensile residual stress in thin Al sections. In this study, we employ finite element modeling to identify the conditions that cause this to occur, and show how these adverse effects can be mitigated through selection of peen parameters and patterning.


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