Avaliação da resistência ao desgaste abrasivo e adesivo do aço ABNT 52100 de um rolo stretch bending revestido com WC-Co e NiCCr aplicado pelo processo HVOF

2018 ◽  
Author(s):  
Wender Oliveira ◽  
Jose Rubens Gonçalves Carneiro Carneiro ◽  
DAVID PEREIRA ◽  
Isabelle Caroline Antunes de Souza
Keyword(s):  
Stretch Bending

Research on springback characteristic in flexible multi-points 3D stretch-bending process

2021 ◽  
pp. 095440542110284
Author(s):  
Song Gao ◽  
Tonggui He ◽  
Qihan Li ◽  
Yingli Sun ◽  
Jicai Liang
Keyword(s):  
Simulation Model ◽  
High Efficiency ◽  
Vertical Direction ◽  
Factors Affecting ◽  
Stretch Bending ◽  
Element Simulation ◽  
Bending Process ◽  
Bending Radius ◽  
Aluminum Profiles ◽  
Bending Sequence

The problem of springback is one of the most significant factors affecting the forming accuracy for aluminum 3D stretch-bending parts. In order to achieve high-efficiency and high-quality forming of such kind of structural components, the springback behaviors of the AA6082 aluminum profiles are investigated based on the flexible multi-points 3D stretch-bending process (3D FSB). Firstly, a finite element simulation model for the 3D FSB process was developed to analyze the forming procedure and the springback procedure. The forming experiments were carried out for the rectangle-section profile to verify the effectiveness of the simulation model. Secondly, the influence of tension on springback was studied, which include the pre-stretching and the post-stretching. Furthermore, the influences of the bending radius and bending sequence are revealed. The results show that: (1) The numerical model can be used to evaluate the effects of bending radius and process parameters on springback in the 3D FSB process effectively. (2) The pre-stretching has little effect on the horizontal springback reduction, but it plays a prominent role in reducing the springback in the vertical direction. (3) The increase of bending deformation in any direction will lead to an increase of springback in its direction and reduce the springback in the other direction. Besides, it reduces the relative error in both directions simultaneously. This research established a foundation to achieve the precise forming of the 3D stretch-bending parts with closed symmetrical cross-section.

Effect of Thickness Stress in Stretch-Bending

2010 ◽  
Author(s):  
A. H. van den Boogaard ◽  
W. C. Emmens ◽  
J. Huétink ◽  
F. Barlat ◽  
Y. H. Moon ◽  
...  
Keyword(s):  
Stretch Bending

Cyclic stretch-bending: Mechanics, stability and formability

2011 ◽  
Vol 211 (12) ◽  
pp. 1965-1981 ◽  
Author(s):  
W.C. Emmens ◽  
A.H. van den Boogaard
Keyword(s):  
Cyclic Stretch ◽  
Stretch Bending

Forming Limits Under Stretch-Bending Through Distortionless and Distortional Anisotropic Hardening

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Ji He ◽  
Bin Gu ◽  
Yongfeng Li ◽  
Shuhui Li
Keyword(s):  
Detailed Comparison ◽  
Forming Limit ◽  
Anisotropic Hardening ◽  
Hardening Model ◽  
Stretch Bending ◽  
Bending Process ◽  
Hardening Models ◽  
Out Of Plane ◽  
Forming Limit Curves ◽  
Insight Into

The necking behavior of sheet metals under stretch-bending process is a challenge for the forming limit prediction. State-of-the-art forming limit curves (FLCs) allow the prediction under the in-plane stretching but fall short in the case under out-of-plane loading condition. To account for the bending and straightening deformation when sheet metal enters a die cavity or slide along a radius, anisotropic hardening model is essential to reflect the nonproportional loading effect on stress evolution. This paper aims to revisit the M-K analysis under the stretch-bending condition and extend it to accommodate both distortionless and distortional anisotropic hardening behavior. Furthermore, hardening models are calibrated based on the same material response. Then the detailed comparison is proposed for providing better insight into the numerical prediction and necking behavior. Finally, the evolution of the yield surface and stress transition states is examined. It is found that the forming limit prediction under stretch-bending condition through the M-K analysis strongly depends on the employed anisotropic hardening model.

Influence of movement tracks on the forming quality of profiles fabricated by flexible stretch bending of multi-point roller dies technology

2021 ◽  
pp. 095440542110606
Author(s):  
Chuandong Chen ◽  
Jicai Liang ◽  
Yi Li ◽  
Ce Liang
Keyword(s):  
Numerical Simulation ◽  
Great Influence ◽  
Thickness Variation ◽  
Shape Error ◽  
Thickness Change ◽  
Forming Quality ◽  
Stretch Bending ◽  
Research Objects ◽  
Simulation Results

In the flexible stretch bending of multi-point roller dies process, the deformation of workpiece is mainly driven by clamps. Therefore, the movement track of clamp has a great influence on the forming effect of workpiece. Y-profile, T-profile, and L-profile are taken as the research objects. Simulation and experiments are carried out with two different movement tracks. The influence of the movement tracks on shape error, springback error, and thickness variation of different profiles is discussed. The experimental results of the three profiles processed by the double-sided forming method are consistent with the simulation results, which proves the accuracy of the numerical simulation. The results show that the movement track has a great influence on shape error. Compared with double-sided forming, one-sided forming can effectively reduce springback error. The two different movement tracks have no obvious influence on thickness change.

Application of Python-based Secondary Development in the Simulation of 3D Profile Stretch Bending Forming

2021 ◽  
Author(s):  
Shengfang Zhang ◽  
Xiuming Wang ◽  
Guangming Lv ◽  
Jing Li ◽  
Yu Liu
Keyword(s):  
Secondary Development ◽  
Stretch Bending ◽  
3D Profile
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