An Investigation Into the Effect of Pre-bending on the Tube Hydro-forging Technology

Tube hydro-forging (THFG) combining with the pre-bending is an advanced method to manufacture the complex cross-sectional tubular component with curved axis. However, the effect of pre-bending on the subsequent THFG, especially on the critical internal pressure required to inhibit wrinkling, has not been clarified yet. Therefore, this paper makes a detailed study on it. At first, based on the energy method, the change rule between the critical internal pressure and the hoop strain was established when pre-bending was considered. Subsequently, the mechanics condition difference between single and double curvature differential segment during THFG was analyzed. Via the plastic theory, the distribution of hoop strain could be obtained. Mainly due to the uneven distribution of thickness and cold work-hardening caused by pre-bending, the maximum hoop strain at the outer straight-wall was greater than that at the inner straight-wall during THFG. Substituting the maximum hoop strain at the outer/inner straight-wall into the change rule, then their mathematical model of the critical internal pressure to restrain the wrinkling could be solved respectively. Finally, the critical internal pressure considering pre-bending was determined by that of outer straight-wall, and its value was always greater than the critical internal pressure without considering pre-bending under the same punch stroke. With the increase of bending radius, the critical internal pressure difference between considering and not considering pre-bending also increases. When the bending radius was 250 mm, the critical internal pressure difference was 33%, while it increased to 74% as the bending radius reduced to 100 mm, all of which were verified by experiment. The effect of friction coefficient on the critical internal pressure was also studied. In conclusion, this work provided a new and more accurate prediction model of critical internal pressure to guide practical production for when existing the pre-bending.

The Effect of rGO-Doping on the Performance of SnO2/rGO Flexible Humidity Sensor

The development of a flexible and high-performance humidity sensor is essential to expand its new applications, such as personal health monitoring and early diagnosis. In this work, SnO2/rGO nanocomposites were prepared by one-step hydrothermal method. The effect of rGO-doping on humidity sensing performance was investigated. Scanning electron microscopy, transmission electron microscopy, X-ray diffraction and Raman spectroscopy were used to characterize the nanostructure, morphology and chemical composition of SnO2/rGO nanocomposites. The SnO2/rGO humidity sensitive film was prepared by electrospinning on a polyimide film modified with gold electrodes. The humidity test results show that different doping ratios of rGO have different effects on humidity sensing properties. Among them, the sensor with 2 wt% rGO-doping has a high sensitivity (37,491.2%) within the humidity range as well as the fast response time (80 s) and recover time (4 s). Furthermore, the sensor with 2 wt% rGO-doping remains good flexibility and stability in the case of bending (1000 times). The sensitivity of the 2 wt% rGO-doping sensor at the bending radius (8 mm and 4 mm) is 48,219% and 91,898%, respectively. More importantly, the sensor could reflect different breathing states clearly and track breathing intervals as short as 3 s. The SnO2/rGO flexible humidity sensor with accuracy, flexibility and instantaneity as well as the facile fabrication strategy is conceivable to be applied in the potential application for human health real-time monitoring.

Properties of Plywood Made from Perforated Veneers

The paper is focused on the bending properties of beech plywood made from veneers with perforations. The modification of the plywood was done by the targeted perforations in veneers used. The perforations were rectangular in shape 5 × 30 mm. There was a gap of 10 mm between the perforations (in each direction) and the perforations in the individual rows were shifted by 10 mm relative to each other. Two structures of lightweight plywood were investigated: sheathed (lightweight type 1) with perforated inner layers sheathed with solid veneer and perforated (lightweight type 2) with perforations in each layer. Bending properties were evaluated by three-point bend testing. The results showed decreased bending strength (MOR) as well as decreased modulus of elasticity in bending (MOE) with reduction of weight. Bending strength (MOR) was reduced by 33 to 57% and modulus of elasticity (MOE) by 13 to 43% compared to standard (non-lightweight) plywood. Bendability of lightweight plywood expressed by the minimum bending radius (Rmin) and the coefficient of bendability (koh) point to a slight decrease in bendability by 1 to 35% compared to standard (non-lightweight) plywood. The benefit of the proposed plywood lightweight constructions is weight reduction by 16.5 to 24.4%.

Numerical study of geometric parameters effects on the suspended solid particles in the oil transmission pipelines

The innovation of this paper is geometric parameters effects of the oil transmission pipelines on the suspended solid particles. This geometry has been simulated with the Lattice Boltzmann Method based on D2Q9 model for analyzing solid particle tracing, streamlines, solid particle volume fraction, and nondimensional velocity field of fluid flow. These parameters have been investigated in 9 cases of the oil transmission pipelines at two different intensity of fluid flow. The results signified that maximum and minimum ranges of fluid velocity at [Formula: see text] were in case 3 that the oil transmission pipelines with diameter of the pipeline and bending radius, D and 2D, respectively. Also, maximum volume fraction of solid particles at bending radius at [Formula: see text] was in case 3 with diameter of the pipeline and bending radius, D and 2D, respectively. Also, in case 9, solid particles in the oil transmission pipelines were almost symmetrical. Finally, with comparison between figures of solid particles tracing and volume fraction of solid particles, by increasing of the diameter of oil transmission pipelines, the sediment of solid particles was decreased, also, by increasing of the bending radius of oil transmission pipelines, the sediment of solid particles was increased.

Flow characterisation in an exhaust manifold of a single-cylinder internal combustion engine (ICE)

This paper presents an investigation of flow characteristic inside the exhaust manifold that were designed with different bending angle (BA), bending radius (BR) and pipe diameter (Dp ). Five exhaust manifold models were developed and analysed by the computational fluid dynamic (CFD) method. Accordingly, the pressure distribution, velocity streamline and backpressure values were observed. The simulation results showed a different flow pattern for all five models, indicating the manifold design affect the flow characteristic inside the exhaust system. The results demonstrated that the pressure distribution inside the exhaust manifold is influencing its velocity streamline pattern, that directly effecting the outlet velocity of the exhaust gas. From this work, a small bending angle with a short straight pipe has led to a smoother exhaust flow and even exhaust velocity across the model. The results obtained from the simulation can be used as a guide to improve the understanding of the flow behaviour in the manifolds and might be used to improve the manifold design.

Fabrication of Microchannels in a Nodeless Antiresonant Hollow-Core Fiber Using Femtosecond Laser Pulses

In this work, we present femtosecond laser cutting of microchannels in a nodeless antiresonant hollow-core fiber (ARHCF). Due to its ability to guide light in an air core combined with exceptional light-guiding properties, an ARHCF with a relatively non-complex structure has a high application potential for laser-based gas detection. To improve the gas flow into the fiber core, a series of 250 × 30 µm microchannels were reproducibly fabricated in the outer cladding of the ARHCF directly above the gap between the cladding capillaries using a femtosecond laser. The execution time of a single lateral cut for optimal process parameters was 7 min. It has been experimentally shown that the implementation of 25 microchannels introduces low transmission losses of 0.17 dB (<0.01 dB per single microchannel). The flexibility of the process in terms of the length of the performed microchannel was experimentally demonstrated, which confirms the usefulness of the proposed method. Furthermore, the performed experiments have indicated that the maximum bending radius for the ARHCF, with the processed 100 µm long microchannel that did not introduce its breaking, is 15 cm.

Flexible Lead-Free Ba0.5Sr0.5TiO3/0.4BiFeO3-0.6SrTiO3 Dielectric Film Capacitor with High Energy Storage Performance

Ferroelectric thin film capacitors have triggered great interest in pulsed power systems because of their high-power density and ultrafast charge–discharge speed, but less attention has been paid to the realization of flexible capacitors for wearable electronics and power systems. In this work, a flexible Ba0.5Sr0.5TiO3/0.4BiFeO3-0.6SrTiO3 thin film capacitor is synthesized on mica substrate. It possesses an energy storage density of Wrec ~ 62 J cm−3, combined with an efficiency of η ~ 74% due to the moderate breakdown strength (3000 kV cm−1) and the strong relaxor behavior. The energy storage performances for the film capacitor are also very stable over a broad temperature range (−50–200 °C) and frequency range (500 Hz–20 kHz). Moreover, the Wrec and η are stabilized after 108 fatigue cycles. Additionally, the superior energy storage capability can be well maintained under a small bending radius (r = 2 mm), or after 104 mechanical bending cycles. These results reveal that the Ba0.5Sr0.5TiO3/0.4BiFeO3-0.6SrTiO3 film capacitors in this work have great potential for use in flexible microenergy storage systems.

Methods of Projecting Mode Amplitude Changes on the Wavelength Axis in Order to Determine the Bending Radius on the Basis of TFBG Grating Spectra

Tilted fibre Bragg grating (TFBG) are used as sensors to determine many quantities such as refractive index, temperature, stress, rotation and bending. The TFBG spectrum contains a lot of information and various algorithms are used for its analysis. However, most of these algorithms are dedicated to the analysis of spectral changes under the influence of the refractive index. The most popular algorithm used for this purpose is to calculate the area occupied by cladding modes. Among the remaining algorithms, there are those that use the determination of the cut-off wavelength as a surrounding refractive index (SRI) indicator. Projection on the wavelength axis can also be used to calculate the bending radius of the fibre. However, this is a more difficult task than with SRI, because the mode decay in bending is not so easy to catch. In this article, we propose a multi-step algorithm that allows to determine the impact of bending on mode leakage. At the same time, the place on the wavelength from the side of the Bragg mode and the ghost mode is determined, which represents the cladding mode radiated from the cladding under the influence of bending. The developed algorithm consists of the following operations carried out on the transmission spectrum: Fourier filtering, calculation of the cumulative value of the spectral length, low-pass filtering of the cumulative curve or its corresponding polynomial approximation, determination of the first and second derivative of the approximated curve, and projection of the second derivative of the curve on the wavelength axis. The shift of the wavelength determined in this way indirectly indicates the bending radius of the optical fibre. Based on multiple measurements, we prove that the presented algorithm provides better results when determining the bending radius compared to other algorithms adopted for this purpose and proposed for SRI measurements. Additionally, we analyse the method of determining the shift of a fragment of the spectrum using the phase of the discrete Fourier transform.

Research on Characteristics of Broadband Acoustic Sensor Based on Silicon-Based Grooved Microring Resonator

In order to meet the requirements of having a small structure, a wide frequency band, and high sensitivity for acoustic signal measurement, an acoustic sensor based on a silicon-based grooved microring resonator is proposed. In this paper, the effective refractive index method and the finite element method are used to analyze the optical characteristics of a grooved microring resonator, and the size of the sensor is optimized. The theoretical analysis results show that, when the bending radius reaches 10 μm, the theoretical quality factor is about 106, the sensitivity is 3.14 mV/Pa, and the 3 dB bandwidth is 430 MHz, which is three orders of magnitude larger based on the sensitivity of the silicon-based cascaded resonator acoustic sensor. The sensor exhibits high sensitivity and can be used in hydrophones. The small size of the sensor also shows its potential application in the field of array integration.