Optimization of milling parameters considering high efficiency and low carbon based on gravity search algorithm

2021 ◽  
pp. 1-19
Author(s):  
Shixiong Xing ◽  
Guohua Chen ◽  
Guoming Yu ◽  
Xiaolan Chen ◽  
Chuan Sun

According to the characteristics of NC milling, an approach for optimization of milling parameters considering high efficiency and low carbon based on gravity search algorithm is proposed. Taking the carbon emission and processing time as the objectives, the cutting rate, feed per tooth, and cutting width as the optimization variables. A multi-objective optimization model of NC milling parameters is established. An non-dominated sorting gravity search algorithm (NSGSA) is used to solve the multi-objective model, and the position update backoff operation is introduced. Finally, taking NC machining process as an example, the multi-objective optimization results and the single objective optimization results are compared respectively, the actual data show that when the optimization objective is high efficiency and low carbon, the processing time and carbon emissions are 173 and 192 respectively. The comparison results show that the combination of processing parameters obtained by multi-objective optimization is the best, the optimal parameter combination obtained by NSGSA algorithm is verified by grey correlation analysis, and the grey correlation degree of the optimal solution set is 0.81, which is the largest in all solution sets. This approach can help the decision-makers flexibly select the corresponding milling parameters, and provide decision-makers with flexible selection decisions suitable for various scenarios.

Author(s):  
J. Schiffmann

Small scale turbomachines in domestic heat pumps reach high efficiency and provide oil-free solutions which improve heat-exchanger performance and offer major advantages in the design of advanced thermodynamic cycles. An appropriate turbocompressor for domestic air based heat pumps requires the ability to operate on a wide range of inlet pressure, pressure ratios and mass flows, confronting the designer with the necessity to compromise between range and efficiency. Further the design of small-scale direct driven turbomachines is a complex and interdisciplinary task. Textbook design procedures propose to split such systems into subcomponents and to design and optimize each element individually. This common procedure, however, tends to neglect the interactions between the different components leading to suboptimal solutions. The authors propose an approach based on the integrated philosophy for designing and optimizing gas bearing supported, direct driven turbocompressors for applications with challenging requirements with regards to operation range and efficiency. Using previously validated reduced order models for the different components an integrated model of the compressor is implemented and the optimum system found via multi-objective optimization. It is shown that compared to standard design procedure the integrated approach yields an increase of the seasonal compressor efficiency of more than 12 points. Further a design optimization based sensitivity analysis allows to investigate the influence of design constraints determined prior to optimization such as impeller surface roughness, rotor material and impeller force. A relaxation of these constrains yields additional room for improvement. Reduced impeller force improves efficiency due to a smaller thrust bearing mainly, whereas a lighter rotor material improves rotordynamic performance. A hydraulically smoother impeller surface improves the overall efficiency considerably by reducing aerodynamic losses. A combination of the relaxation of the 3 design constraints yields an additional improvement of 6 points compared to the original optimization process. The integrated design and optimization procedure implemented in the case of a complex design problem thus clearly shows its advantages compared to traditional design methods by allowing a truly exhaustive search for optimum solutions throughout the complete design space. It can be used for both design optimization and for design analysis.


2021 ◽  
Vol 13 (4) ◽  
pp. 1929
Author(s):  
Yongmao Xiao ◽  
Wei Yan ◽  
Ruping Wang ◽  
Zhigang Jiang ◽  
Ying Liu

The optimization of blank design is the key to the implementation of a green innovation strategy. The process of blank design determines more than 80% of resource consumption and environmental emissions during the blank processing. Unfortunately, the traditional blank design method based on function and quality is not suitable for today’s sustainable development concept. In order to solve this problem, a research method of blank design optimization based on a low-carbon and low-cost process route optimization is proposed. Aiming at the processing characteristics of complex box type blank parts, the concept of the workstep element is proposed to represent the characteristics of machining parts, a low-carbon and low-cost multi-objective optimization model is established, and relevant constraints are set up. In addition, an intelligent generation algorithm of a working step chain is proposed, and combined with a particle swarm optimization algorithm to solve the optimization model. Finally, the feasibility and practicability of the method are verified by taking the processing of the blank of an emulsion box as an example. The data comparison shows that the comprehensive performance of the low-carbon and low-cost multi-objective optimization is the best, which meets the requirements of low-carbon processing, low-cost, and sustainable production.


Power loss is the most significant parameter in power system analysis and its adequate calculation directly effects the economic and technical evaluation. This paper aims to propose a multi-objective optimization algorithm which optimizes dc source magnitudes and switching angles to yield minimum THD in cascaded multilevel inverters. The optimization algorithm uses metaheuristic approach, namely Harmony Search algorithm. The effectiveness of the multi-objective algorithm has been tested with 11-level Cascaded H-Bridge Inverter with optimized DC voltage sources using MATLAB/Simulink. As the main objective of this research paper is to analyze total power loss, calculations of power loss are simplified using approximation of curves from datasheet values and experimental measurements. The simulation results, obtained using multi-objective optimization method, have been compared with basic SPWM, optimal minimization of THD, and it is confirmed that the multilevel inverter fired using multi- objective optimization technique has reduced power loss and minimum THD for a wide operating range of multilevel inverter.


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