Recognition of surface defects of rolled steel in sheets by application micro-X-ray spectral analysis

Author(s):  
A. B. Sychkov ◽  
N. V. Koptseva ◽  
Yu. Yu. Efimova ◽  
G. Ya. Atangulova (Kamalova)

Surface defects of sheet rolled products have a significant impact on its quality, performance and further processing of products, for example, on application of a protective anticorrosive coating. Therefore, the elimination of such defects and their accurate identification is an important aspect of sheet rolling production. Reducing the rejection of metal for surface defects enables to get a significant technical and economic effect. Investigation of the causes of defectiveness of the surface of sheet rolled products will make it possible to determine the source of the appearance of the defects and methods to prevent them. Determination of the nature and morphology of surface defects, the sources of which being metallic and non-metallic inclusions, as well as remnants of slag surface layer, scales from metallurgical and rolling stages, rolled into the surface of a hot-rolled sheet, is often difficult, since the appearance of the defects is very similar. It was shown that application of a scanning electron microscope (SEM) with micro-X-ray spectral analysis (MXSA), thermodynamic analysis makes it possible to determine the chemical composition of micro-areas and associate it with the end-to-end technology of sheet production. The article presents the results of identifying surface defects of cold-rolled sheet steel.

2007 ◽  
Vol 93 (1) ◽  
pp. 49-56 ◽  
Author(s):  
Yoshimasa FUNAKAWA ◽  
Kazuhiro SETO
Keyword(s):  

2004 ◽  
Vol 44 (11) ◽  
pp. 1945-1951 ◽  
Author(s):  
Yoshimasa Funakawa ◽  
Tsuyoshi Shiozaki ◽  
Kunikazu Tomita ◽  
Tetsuo Yamamoto ◽  
Eiji Maeda

Metallurgist ◽  
1965 ◽  
Vol 9 (4) ◽  
pp. 217-218
Author(s):  
N. S. Khotyushin ◽  
G. M. Popov
Keyword(s):  

2011 ◽  
Vol 201-203 ◽  
pp. 1619-1622
Author(s):  
Qiang Song

This paper is concerned with the problem of automatic inspection of hot-rolled plate surface using machine vision. An automated visual inspection (AVI) system has been developed to take images of external hot-rolled plate surfaces and the detailed characteristics of the sensor system which include the illumination and digital camera are described. An intelligent surface defect detection paradigm based on morphology is proposed to detect structural defects on plate surfaces. The proposed method has been implemented and tested on a number of hot-rolled plate surfaces. The results suggest that the method can provide an accurate identification to the defects and can be developed into a commercial visual inspection system.


2015 ◽  
Vol 788 ◽  
pp. 187-193 ◽  
Author(s):  
Aleksandr Prudnikov ◽  
Marina Popova ◽  
Vladimir Prudnikov

The results of the influence of preliminary thermal cyclic deformation and subsequent hardening heat treatment on the microstructure and mechanical properties of hot-rolled sheet steel 10 are presented. It is shown that the use of preliminary thermal cyclic deformation of the steel 10 stock material results in a fine-grained structure of a hot-rolled sheet (3 mm thick) produced by an industrial technology. Deformation occurred at a temperature above AC3 (1250 °C), with cooling to 200-300 °C during 10 cycles and the deformation ratio per cycle being 6-8 %. Such a treatment before sheet hot-rolling allows increasing the strength characteristics (tensile strength, yield strength) by almost 30 %. It has been established that the use of subsequent heat treatment (quenching, 900 °C, water and tempering 1 h, 600 °C) leads to a further increase in strength characteristics by 15-20% while maintaining a sufficient level of ductility of sheet steel.


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