Thanks to high sensitivity, excellent scalability, and low power consumption, magnetic tunnel junction (MTJ)-based tunnel magnetoresistance (TMR) sensors have been widely implemented in various industrial fields. In nondestructive magnetic flux leakage testing, the magnetic sensor plays a significant role in the detection results. As highly sensitive sensors, integrated MTJs can suppress frequency-dependent noise and thereby decrease detectivity; therefore, serial MTJ-based sensors allow for the design of high-performance sensors to measure variations in magnetic fields. In the present work, we fabricated serial MTJ-based TMR sensors and connected them to a full Wheatstone bridge circuit. Because noise power can be suppressed by using bridge configuration, the TMR sensor with Wheatstone bridge configuration showed low noise spectral density (0.19 μV/Hz0.5) and excellent detectivity (5.29 × 10−8 Oe/Hz0.5) at a frequency of 1 Hz. Furthermore, in magnetic flux leakage testing, compared with one TMR sensor, the Wheatstone bridge TMR sensors provided a higher signal-to-noise ratio for inspection of a steel bar. The one TMR sensor system could provide a high defect signal due to its high sensitivity at low lift-off (4 cm). However, as a result of its excellent detectivity, the full Wheatstone bridge-based TMR sensor detected the defect even at high lift-off (20 cm). This suggests that the developed TMR sensor provides excellent detectivity, detecting weak field changes in magnetic flux leakage testing.
A Lift-Off-Tolerant Magnetic Flux Leakage Testing Method for Drill Pipes at Wellhead