A New Method for Auto-Inspecting Both Opposite Surfaces of Tec Components Based on Equal-Optical-Path Imaging System

An new optical method for simultaneously inspecting opposite surfaces defects of thermoelectric cooler (TEC) components that meets condition of equal optical paths for both surfaces imaging has been proposed. The optical apparatus for surfaces defects inspection has been designed and established with “confocal” imaging system consisting of two trapzoid reflection prisms and one optical images combiner. Experimental investigations on defects inspection with the “confocal” imaging system have been carried out. The results showed that the proposed optical method can be used to simultaneously inspect the defects of opposite surfaces of TEC components without need to employ a tele-centric imaging lens with large depth of focus. It was concluded that the optical inspection method can meet the technical requirements for inspecting opposite surfaces (both side surfaces, or both top and bottom surfaces) defects of TEC components and has advantages of equal good imaging quality, increased inspection accuracy and throughput, simplified system configuration and improved system reliability etc.

FPGA-Based Acceleration on Additive Manufacturing Defects Inspection

Additive manufacturing (AM) has gained increasing attention over the past years due to its fast prototype, easier modification, and possibility for complex internal texture devices when compared to traditional manufacture processing. However, potential internal defects are occurring during AM processes, and it requires real-time inspections to minimize the costs by either aborting the processing or repairing the defect. In order to perform the defects inspection, first the defects database NEU-DET is used for training. Then, a convolution neural network (CNN) is applied to perform defects classification. For real-time purposes, Field Programmable Gate Arrays (FPGAs) are utilized for acceleration. A binarized neural network (BNN) is proposed to best fit the FPGA bit operations. Finally, for the image labeled with defects, the selective search and non-maximum algorithms are implemented to help locate the coordinates of defects. Experiments show that the BNN model on NEU-DET can achieve 97.9% accuracy in identifying whether the image is defective or defect-free. As for the image classification speed, the FPGA-based BNN module can process one image within 0.5 s. The BNN design is modularized and can be duplicated in parallel to fully utilize logic gates and memory resources in FPGAs. It is clear that the proposed FPGA-based BNN can perform real-time defects inspection with high accuracy and it can easily scale up to larger FPGA implementations.

A Comprehensive Review of Micro-Inertial Measurement Unit Based Intelligent PIG Multi-Sensor Fusion Technologies for Small-Diameter Pipeline Surveying

It is of great importance for pipeline systems to be is efficient, cost-effective and safe during the transportation of the liquids and gases. However, underground pipelines often experience leaks due to corrosion, human destruction or theft, long-term Earth movement, natural disasters and so on. Leakage or explosion of the operating pipeline usually cause great economical loss, environmental pollution or even a threat to citizens, especially when these accidents occur in human-concentrated urban areas. Therefore, the surveying of the routed pipeline is of vital importance for the Pipeline Integrated Management (PIM). In this paper, a comprehensive review of the Micro-Inertial Measurement Unit (MIMU)-based intelligent Pipeline Inspection Gauge (PIG) multi-sensor fusion technologies for the transport of liquids and gases purposed for small-diameter pipeline (D < 30 cm) surveying is demonstrated. Firstly, four types of typical small-diameter intelligent PIGs and their corresponding pipeline-defects inspection technologies and defects-positioning technologies are investigated according to the various pipeline defects inspection and localization principles. Secondly, the multi-sensor fused pipeline surveying technologies are classified into two main categories, the non-inertial-based and the MIMU-based intelligent PIG surveying technology. Moreover, five schematic diagrams of the MIMU fused intelligent PIG fusion technology is also surveyed and analyzed with details. Thirdly, the potential research directions and challenges of the popular intelligent PIG surveying techniques by multi-sensor fusion system are further presented with details. Finally, the review is comprehensively concluded and demonstrated.