Integrated Model-based Dynamic Analysis and Optimization of High Speed Motorized Spindles

2014 ◽  
Vol 50 (11) ◽  
pp. 93 ◽  
Author(s):  
Junfeng LIU
Author(s):  
Xiao-an Chen ◽  
Jun-feng Liu ◽  
Ye He ◽  
Peng Zhang ◽  
Wen-tao Shan

With increasing popularity in high-speed machining due to its high efficiency, there is a vital need for more accurate prediction of dynamic behaviors for high-speed motorized spindles. The spindle units integrate tools with built-in motors hence a comprehensive model is required to include the multi-physics coupling property. This article presents an integrated model which consists of four coupled sub-models: state, shaft, bearing, and thermal model. Using the variational principle, a state model for the motor-spindle system is generated, which can describe the running state of the spindle, and provide electrical parameters to study the motor heat generation for thermal model and the unbalanced magnetic force for shaft dynamic model. The thermal model is coupled with the bearing and shaft dynamic model through bearing heat generation and thermal displacement. Thus, the entire model becomes an integrated electro-thermo-mechanical dynamic model. The proposed integrated model is investigated by a solution procedure and validated experimentally, and it shows that the model is capable of accurately predicting the dynamic behaviors of motorized spindles. The coupling relationship among the electrical, thermal, and mechanical behaviors of the system becomes clear from the simulation and experimental results, and some feasible methods to improve the dynamic performances of the system are obtained.


2011 ◽  
Vol 13 (1) ◽  
pp. 102-108
Author(s):  
Zhongshi TANG ◽  
Yanzuo WANG ◽  
Yu XIN ◽  
Fenzhi WU ◽  
Weiqiang ZHOU ◽  
...  
Keyword(s):  
3D Gis ◽  

2021 ◽  
pp. 1-23
Author(s):  
Zhiwei Wang ◽  
Zhonghui Yin ◽  
Paul Allen ◽  
Ruichen Wang ◽  
Qing Xiong ◽  
...  

1983 ◽  
Vol 105 (3) ◽  
pp. 492-497 ◽  
Author(s):  
A. T. Yang ◽  
Sun Zhishang

In this paper we present a dynamic analysis of a general spherical four-link mechanism whose links have arbitrary mass distribution. Results, which are in explicit analytical expressions in terms of inertia-induced forces and moments in links, are useful for optimum design of the mechanism under high-speed operation.


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