Fatigue Life Prediction Using Average Strain Range of Fatigue Process Zone

2010 ◽  
Vol 29-32 ◽  
pp. 474-478
Author(s):  
Dong Lei ◽  
Bin Kai Shi ◽  
Ge Li ◽  
Jian Hua Zhao

In low-cycle fatigue process, plastic strain takes place at notch root vicinity fast appears induced by high stress concentration. Plastic strain makes material non-uniform and the change of distribution of local stress. The approximation to stress concentration point of Neuber’s rule is not suitable for some plastic materials in engineering practice. In this paper, the average strain of fatigue process zone was considered to substitute Neuber strain for predicting fatigue life. Prediction results indicated that average strain range of fatigue process zone is more suitable than Neuber strain range for predicting low-cycle fatigue life of LY12CZ.

2011 ◽  
Vol 361-363 ◽  
pp. 1669-1672
Author(s):  
Wen Xiao Zhang ◽  
Guo Dong Gao ◽  
Guang Yu Mu

The low cycle fatigue behavior was experimentally studied with the 3-dimension notched LD8 aluminum alloy specimens at 300°C. The 3- dimension stress-strain responses of specimens were calculated by means of the program ADINA. The multiaxial fatigue life prediction was carried out according to von Mises’s equivalent theory. The results from the prediction showed that the equivalent strain range can be served as the valid mechanics for predicting multiaxial high temperature and low cyclic fatigue life.


1991 ◽  
Vol 113 (3) ◽  
pp. 368-374 ◽  
Author(s):  
S. K. Koh ◽  
R. I. Stephens

An autofrettaged thick-walled pressure vessel with an external groove subjected to a pulsating internal pressure can have fatigue failures at the external groove root due to the combination of tensile autofrettage residual stress, operating stress, and stress concentration. To predict the fatigue life of the autofrettaged thick-walled pressure vessel with an external groove, the local strain approach was applied. The residual stress distribution due to autofrettage and the operating stress distribution due to internal pressure were determined using finite element analysis which resulted in theoretical stress concentration factors. To account for the mean stress effects on the fatigue life prediction of the pressure vessel, low-cycle fatigue behavior with several strain ratios was obtained using smooth axial specimens taken from the ASTM A723 thick-walled steel pressure vessel. Fatigue life predictions were made by incorporating the local strains determined from the linear rule and Neuber’s rule and the Morrow and SWT mean stress parameters determined from low-cycle fatigue tests. The predicted fatigue lives were within factors of 2 to 4, compared to simulated experimental fatigue lives based upon fatigue cracks of 2.5 mm in length. These procedures appear to be realistic for evaluating fatigue lives for this complex pressure vessel.


Author(s):  
Yan Peng ◽  
Yang Liu ◽  
Haoran Li ◽  
Jiankang Xing

Abstract To address the difficult problems in the study of the effect of average strain on fatigue life under low-cycle fatigue loads, the effect of average strain on the low-cycle fatigue life of materials under different strain cycle ratios was discussed based on the framework of damage mechanics and its irreversible thermodynamics. By introducing the Ramberg-Osgood cyclic constitutive equation, a new low-cycle fatigue life prediction method based on the intrinsic damage dissipation theory considering average strain was proposed, which revealed the correlation between low-cycle fatigue strain life , material properties, and average strain. Through the analysis of the low-cycle fatigue test data of five different metal materials, the model parameters of the corresponding materials were obtained. The calculation results indicate that the proposed life prediction method is in good agreement with the test, and a reasonable characterization of the low-cycle fatigue life under the influence of average strain is realized. Comparing calculations with three typical low-cycle fatigue life prediction models, the new method is within two times the error band, and the prediction effect is significantly better than the existing models, which is more suitable for low-cycle fatigue life prediction. The low-cycle fatigue life prediction of different cyclic strain ratios based on the critical region intrinsic damage dissipation power method provides a new idea for the research of low-cycle fatigue life prediction of metallic materials.


2018 ◽  
Vol 53 (4) ◽  
pp. 197-209 ◽  
Author(s):  
Xiao-Wei Wang ◽  
De-Guang Shang ◽  
Yu-Juan Sun

A weight function method based on strain parameters is proposed to determine the critical plane in low-cycle fatigue region under both constant and variable amplitude tension–torsion loadings. The critical plane is defined by the weighted mean maximum absolute shear strain plane. Combined with the critical plane determined by the proposed method, strain-based fatigue life prediction models and Wang-Brown’s multiaxial cycle counting method are employed to predict the fatigue life. The experimental critical plane orientation and fatigue life data under constant and variable amplitude tension–torsion loadings are used to verify the proposed method. The results show that the proposed method is appropriate to determine the critical plane under both constant and variable amplitude loadings.


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