The Half-Forming Principle of Carbide Bur on the 5-Axis Nc Grinding Machine Tool

2011 ◽  
Vol 204-210 ◽  
pp. 1094-1098
Author(s):  
Hu Ran Liu

This paper researched the forming theory of the cutting tools with helical teeth and complex surfaces. Deduced the nonlinear equations of the movement of NC system to generate such tools, presented the way to find the solution of the equations, calculate the cross section graphics of the teeth profile and made computer simulation for NC machining. In the former research, the position of the work, the point to be machined, and the position of the grinder are undetermined. They must be solved out by a group of mathematical equations, so that the method can be called as analytical method. In this paper, the position of the work, the point to be machined on the work, are deliberately determined before hand, while the position of the grinder is determined by solving a group of mathematical equations. Because of these, this method can be called as the half analytical method, or the half-forming method. The cutting edge A is deliberately turned to special position, some kind like the forming method, while contact point on the cutting edge B is determined by the contact condition, so that this method can be also called as half- forming method. The concept of this method is very clear, the mathematical form is very simple, and the calculation is very easy.

2006 ◽  
Vol 304-305 ◽  
pp. 474-477
Author(s):  
Shao Bo Chen ◽  
Zhi Dan Zheng ◽  
Qiu Sheng Yan ◽  
Zi Qiang Zhang ◽  
Y. Li

By applying NC system with three axes ganged function to M1432 universal cylindrical grinding machine, a NC grinding machine with two moving axes and one circumrotating axis ganged function is designed and developed. Besides two moving axes ganged function, this machine has a special function of driving the form wheel dresser to circumrotate around the Y axis. Ordinary grinding machine with two axes ganged function can’t machine complicated parts such as seaming roll with steep gradient groove. But a grinding machine with this special unction can do this by precisely dressing the form wheel with various aspheric curves. With the set-in PLC function of NUM1020 NC system and the correlative parameters to be respectively setup, the new machine can be used to machine some complicated parts such as seaming roll. The system receives machining process codes which is pretreated by computer firstly and dresses the form wheel in DNC mode, then machines parts with the form wheel later.


2011 ◽  
Vol 694 ◽  
pp. 754-759
Author(s):  
Hu Ran Liu

The paper determines the shape of grinding wheel by the contact condition, not by the cutting edges, and introduced the NC grinding. After regrinding the cutting edge has at least 2 points coincided with the theoretical edge, even after regrinding for many times. So that increased the length of regrinding of the hob.


2009 ◽  
Vol 76-78 ◽  
pp. 61-66
Author(s):  
Ya Dong Gong ◽  
Yan Guang Bai ◽  
Yue Ming Liu ◽  
Jian Qiu

With the help of the infrared camera temperature measurement technology, the systemic theoretical analysis and experimental research for temperature field and thermal error distribution in NC grinding machine is provided. Two different situations for temperature field and thermal error distribution are respectively measured while the free and loaded grinding by the new measurement method. The mathematical model of thermal error is built, and it shows that the actual error and the forecasted error from thermal error mathematical model have good comparability.


Author(s):  
Tomonobu Suzuki ◽  
Koichi Morishige

Abstract This study aimed to improve the efficiency of free-form surface machining by using a five-axis controlled machine tool and a barrel tool. The barrel tool has cutting edges, with curvature smaller than the radius, increasing the pick feed width compared with a conventional ball end mill of the same tool radius. As a result, the machining efficiency can be improved; however, the cost of the barrel tool is high and difficult to reground. In this study, a method to obtain the cutting points that make the cusp height below the target value is proposed. Moreover, a method to improve the tool life by continuously and uniformly changing the contact point on the cutting edge is proposed. The usefulness of the developed method is confirmed through machining simulations.


2017 ◽  
Vol 107 (06) ◽  
pp. 453-460
Author(s):  
E. Prof. Uhlmann ◽  
J. Bruckhoff

Angesichts steigender Anforderungen an Zerspanwerkzeuge nimmt die Schneidkantenpräparation einen immer größer werdenden Stellenwert ein, da sich so die Standzeit von Zerspanwerkzeugen erhöhen lässt. Die bisher eingesetzten Präparationsverfahren eignen sich meist nur für einfache Verrundungen an der Schneidkante. In umfangreichen Untersuchungen wurde die Eignung von Formschleifprozessen zur Herstellung definierter Schneidkantenmikrogeometrien anhand von Arbeitsergebnissen analysiert.   Due to increasing demands on cutting tools cutting edge preparation has a high priority because it influences the tool life. Current cutting edge preparation processes can only generate simple roundings on the cutting edge. By extensive investigations the suitability of form grinding processes for the production of defined microgeometries on the cutting edge was analysed.


Author(s):  
Ján Kováč ◽  
Milan Mikleš

Nowadays, the wood cutting process looks like a technological scheme consisting of several connected and relatively inseparable parts. The crosscutting wood is the most widespread in the process of fo­rest exploitation; it is used at tree exploitation, shortening stems and assortment production. The article deals with the influence of the cutting edge geometry of circular saws on the torque and also on the cutting performance at the crosscutting wood therefore there is the influence on the whole cutting process. In the article there is described detailed measurement procedure, used measuring devices and the process of results analysis. Knowledge of wood crosscutting process and choice of suitable cutting conditions and cutting tools will contribute to decrease production costs and energy saving.


The processes analyzed in this paper are the size reduction and size classification of particle assemblies. Particle size distributions are described by vectors, and alterations to size distributions during breakage processes are described by matrices multiplying the vectors. The matrix approximation gives an adequate representation of the processes studied, and the manipulation of the matrices is easy and flexible. The breakage of a particle assembly is thought of as two processes. In the first, the machine breaking the particles is said to select for breakage a proportion of the particles, and the remaining particles are unbroken. To discover a function or matrix which describes the process of selection is to understand how the machine operates. In the second process, the particles selected are broken in a regular way; the proportions of particles of each size formed by the breakage are described by a breakage function or a breakage matrix. The analysis of breakage is in this way given convenient mathematical form. These matrices depend on the characteristics of the machine and on the nature of the particle assembly. After breaking the particles, crushing and grinding machines frequently pass the product assemblies to a classifier from which the larger particles are returned, mixed with fresh material, to the grinding zone. The analysis is extended to the description of such circuits. The experimental work reported concerns the breaking of coal particles in a new grinding machine, ball mills, shatter tests and a beater mill. The selection functions derived throw light on the operation of these machines. Coal breakage has been studied since it is an important field of application, and because coal is typical in breakage of homogeneous rocks. For each of the machines examined and for each particle size, a single breakage function has sufficed to describe the product of breakage: [1 —exp ( —z)]/[ 1 —exp ( — 1)] is the proportion of the product smaller than a fraction z of the original particle size.


2007 ◽  
Vol 359-360 ◽  
pp. 494-498 ◽  
Author(s):  
Qing Kai Han ◽  
Bang Chun Wen

In grinding process, chatter vibrations known as self-excited vibrations, become increasingly problematic and must be avoided. Firstly, experimental measurements of chatter vibrations in a numerical control (NC) grinding machine tool are introduced for the case of a special alloy workpiece being carried on. Then, frequency spectra of chatter vibrations are analyzed. The wavelet package transform technique is used to describe original chatter signals in the term of scaled energy of frequency bands. At last, fractal dimensions of the reconstructed signals in consecutive frequency bands of chatter vibrations are calculated. These results are helpful for understanding of the nonlinearity of chatter vibrations.


2018 ◽  
Vol 184 ◽  
pp. 01010
Author(s):  
Stelian Alaci ◽  
Florina-Carmen Ciornei ◽  
Sorinel-Toderas Siretean ◽  
Mariana-Catalina Ciornei

The graphical-analytical methods are mentioned as being straightforward and expedite. The paper presents a graphical-analytical method for the kinematical analysis of a mechanism with rotating cam and oscillating flat-face follower. The manner supposes considering the contact point as a separate element of the mechanism and using concurrently the replacing mechanism with lower pairs and the actual mechanism, the relative motions from the contact point of the cam and contact point of the follower, respectively, are established. The methodology is exemplified for an actual case.


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