Analytical Modeling of the Spindle Shaft of Heavy Load Deflection Angle Milling Head Dynamics Using Timoshenko Beam Model

2012 ◽  
Vol 443-444 ◽  
pp. 823-829
Author(s):  
Shi Ming Ma ◽  
Li Gang Cai ◽  
Yong Sheng Zhao ◽  
Zhi Feng Liu ◽  
Tie Neng Guo ◽  
...  

The spindle shaft of heavy load deflection angle milling head is an important functional component of 5-axis CNC machine tool, which has characteristics of high torque and high power, used for large and complex free-form surface processing. The spindle shaft is modeled as Timoshenko’s beam by including the centrifugal force and gyroscopic effects. The effects on inherent characteristic of the spindle shaft of heavy load deflection angle milling head are analyzed owing to axial force and spindle shaft speed. Simultaneously, numerical solution of spindle shaft is gotten. And, the numerical results are well agree with the exact modeling, which illustrates that the theoretical modeling of spindle shaft is correct and the exact dynamic characteristics of spindle shaft is obtained. The analytical modeling results of spindle shaft are effective and helpful for design and improvement of spindle shaft of heavy load deflection angle milling head.

2010 ◽  
Vol 156-157 ◽  
pp. 771-777
Author(s):  
Li Gang Cai ◽  
Shi Ming Ma ◽  
Zhi Feng Liu ◽  
Qiang Cheng ◽  
Yong Sheng Zhao

The heavy load deflection angle milling head is an important functional component of 5-axis CNC machine tool, which is used for large and complex free-form surface processing. The characteristics of this kind of milling head are implementing multiple degrees of freedom motion with revolution and deflection angle simultaneously. Obtaining milling head dynamic and static characteristics is a pre-requisite problem to resolve for the development and research of heavy load deflection angle milling head independently. Dynamic characteristics are obtained through combination with CAE (Computer-aided Engineering) technique and experiment validation. For CAE analysis, the main parts of milling head are glued together considering milling head operating at a specific position. Experimental validation is carried through with initial fixing constraint style, which validates the correctness of CAE technique. Experimental and CAE analysis results are compared and analyzed. Therefore, exact dynamic characteristics of milling head and unsubstantial segments and its influence factors are gotten. Static characteristic is obtained considering milling head operating in different posture by CAE technique. The analytical method of three points at half of cutter are loaded is introduced. Calculated results indicate that the deformation of tool tip is the largest when milling head operating in 45° posture, which corresponds with the deformation situation of the milling head operating in workshop. The analytical results of dynamic and static characteristics of milling head provide theoretical and experimental support for structure optimization and improving of heavy load deflection angle milling head.


2015 ◽  
Vol 772 ◽  
pp. 229-234
Author(s):  
Radu Eugen Breaz ◽  
Octavian Bologa

This paper presents some simulation based upon a dynamic model of a feed-drive within the structure of a CNC machine tool. A DC servomotor was considered as actuation device for the feed drive. For a given set of parameters for the position controller, two fuzzy types of fuzzy controllers were tested by means of simulation. The first fuzzy controller was a proportional one, with one input and one output, while the second one was a two variables one, with two inputs and one outputp.


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