On Obtaining Dynamic and Static Characteristics of Heavy Load Deflection Angle Milling Head by CAE and Experiment Techniques

2010 ◽  
Vol 156-157 ◽  
pp. 771-777
Author(s):  
Li Gang Cai ◽  
Shi Ming Ma ◽  
Zhi Feng Liu ◽  
Qiang Cheng ◽  
Yong Sheng Zhao
Keyword(s):  
Dynamic Characteristics ◽  
Degrees Of Freedom ◽  
Deflection Angle ◽  
Influence Factors ◽  
Static Characteristic ◽  
Free Form ◽  
Static Characteristics ◽  
Cnc Machine ◽  
Heavy Load ◽  
Cae Analysis

The heavy load deflection angle milling head is an important functional component of 5-axis CNC machine tool, which is used for large and complex free-form surface processing. The characteristics of this kind of milling head are implementing multiple degrees of freedom motion with revolution and deflection angle simultaneously. Obtaining milling head dynamic and static characteristics is a pre-requisite problem to resolve for the development and research of heavy load deflection angle milling head independently. Dynamic characteristics are obtained through combination with CAE (Computer-aided Engineering) technique and experiment validation. For CAE analysis, the main parts of milling head are glued together considering milling head operating at a specific position. Experimental validation is carried through with initial fixing constraint style, which validates the correctness of CAE technique. Experimental and CAE analysis results are compared and analyzed. Therefore, exact dynamic characteristics of milling head and unsubstantial segments and its influence factors are gotten. Static characteristic is obtained considering milling head operating in different posture by CAE technique. The analytical method of three points at half of cutter are loaded is introduced. Calculated results indicate that the deformation of tool tip is the largest when milling head operating in 45° posture, which corresponds with the deformation situation of the milling head operating in workshop. The analytical results of dynamic and static characteristics of milling head provide theoretical and experimental support for structure optimization and improving of heavy load deflection angle milling head.

Analytical Modeling of the Spindle Shaft of Heavy Load Deflection Angle Milling Head Dynamics Using Timoshenko Beam Model

2012 ◽  
Vol 443-444 ◽  
pp. 823-829
Author(s):  
Shi Ming Ma ◽  
Li Gang Cai ◽  
Yong Sheng Zhao ◽  
Zhi Feng Liu ◽  
Tie Neng Guo ◽  
...  
Keyword(s):  
Analytical Modeling ◽  
Deflection Angle ◽  
Free Form ◽  
Beam Model ◽  
Cnc Machine Tool ◽  
Timoshenko Beam Model ◽  
Cnc Machine ◽  
Heavy Load ◽  
Spindle Shaft ◽  
Gyroscopic Effects

The spindle shaft of heavy load deflection angle milling head is an important functional component of 5-axis CNC machine tool, which has characteristics of high torque and high power, used for large and complex free-form surface processing. The spindle shaft is modeled as Timoshenko’s beam by including the centrifugal force and gyroscopic effects. The effects on inherent characteristic of the spindle shaft of heavy load deflection angle milling head are analyzed owing to axial force and spindle shaft speed. Simultaneously, numerical solution of spindle shaft is gotten. And, the numerical results are well agree with the exact modeling, which illustrates that the theoretical modeling of spindle shaft is correct and the exact dynamic characteristics of spindle shaft is obtained. The analytical modeling results of spindle shaft are effective and helpful for design and improvement of spindle shaft of heavy load deflection angle milling head.

scholarly journals DEVELOPMENT OF METHODS AND MANAGEMENT TOOLS AEROGASDYNAMICS PROCESSES AT MINING SITES

2021 ◽  
Vol 13 (1) ◽  
pp. 77-83
Author(s):  
Igor BOSIKOV ◽  
◽  
Roman KLYUEV ◽  
Valery KHETAGUROV ◽  
Iskandar AZHMUKHAMEDOV ◽  
...  
Keyword(s):  
Correlation Analysis ◽  
Dynamic Characteristics ◽  
Methane Concentration ◽  
Mine Ventilation ◽  
Static Characteristic ◽  
Normal Operation ◽  
Static Characteristics ◽  
Management Tools ◽  
Mining Sites ◽  
Method Of Correlation

The practical development of the algorithm for optimal control of mine ventilation was preceded by comprehensive studies of the specific features of mining sites in order to obtain their mathematical description. The latter includes the static and dynamic characteristics of objects, i.e. the relationship between input and output values. The purpose of the research: to develop methods and management tools aerogasdynamics processes on mining sites of coalmines. Research methods. The methodology based on the system approach; modern methods of mathematical statistics, decision theory; mathematical logic devices; factor analysis; mathematical modeling; set theory and system analysis. To determine the dynamic characteristics of aerogasodynamic processes, experimental methods were used, divided into active and passive. The active method consists in con-structing a dynamic model of airing objects by approximating the transition curve obtained because of special effects on the airing object with an analytical expression. Statistical dynamics methods were used to obtain dynamic characteristics based on normal operation data. The method of correlation analysis was used. Results of research: experimental verification showed that the maximum relative error of in determining the methane concentration from the static characteristic constructed using a modified technique does not exceed 10 %. The value of the error was determined by comparing the static characteristic obtained by the modified correlation analysis method with the exact static characteristic of the airing object. The latter were found with regard to dynamic properties of the object and additive structures aerogas dynamics processes. Conclusion. The method of correlation analysis can be used to determine the dependence of the methane flow rate on the airflow rate in the steady-state mode, i.e. the static characteristic q = f (Q) for the site and lava. To determine the static characteristics based on the data of normal operation with a limited observation interval (5-10 days), a modified method of correlation analysis is proposed. Small values of the relative error of indicate the possibility and feasibility of using a modified correlation analysis technique to construct a static characteristic of the airing object based on random processes of methane concentration and air flow obtained during normal operation of the site. The static characteristics C= f (Q) and q= f(Q) are widely used to determine the mathematical expectations of the methane concentration and flow rate of mining sites, in the modeling of ventilation facilities and in the analysis and synthesis of mine ventilation control systems.

scholarly journals Smoke recognition network based on dynamic characteristics

2020 ◽  
Vol 17 (3) ◽  
pp. 172988142092566
Author(s):  
Dahan Wang ◽  
Sheng Luo ◽  
Li Zhao ◽  
Xiaoming Pan ◽  
Muchou Wang ◽  
...  
Keyword(s):  
Dynamic Characteristics ◽  
State Of The Art ◽  
The State ◽  
Detection Accuracy ◽  
Static Characteristics ◽  
Good Tool ◽  
Early Signal ◽  
Fuzzy Objects ◽  
The Difference ◽  
Smoke Recognition

Fire is a fierce disaster, and smoke is the early signal of fire. Since such features as chrominance, texture, and shape of smoke are very special, a lot of methods based on these features have been developed. But these static characteristics vary widely, so there are some exceptions leading to low detection accuracy. On the other side, the motion of smoke is much more discriminating than the aforementioned features, so a time-domain neural network is proposed to extract its dynamic characteristics. This smoke recognition network has these advantages:(1) extract the spatiotemporal with the 3D filters which work on dynamic and static characteristics synchronously; (2) high accuracy, 87.31% samples being classified rightly, which is the state of the art even in a chaotic environments, and the fuzzy objects for other methods, such as haze, fog, and climbing cars, are distinguished distinctly; (3) high sensitiveness, smoke being detected averagely at the 23rd frame, which is also the state of the art, which is meaningful to alarm early fire as soon as possible; and (4) it is not been based on any hypothesis, which guarantee the method compatible. Finally, a new metric, the difference between the first frame in which smoke is detected and the first frame in which smoke happens, is proposed to compare the algorithms sensitivity in videos. The experiments confirm that the dynamic characteristics are more discriminating than the aforementioned static characteristics, and smoke recognition network is a good tool to extract compound feature.

scholarly journals Dynamic Modeling and Characteristic Analysis of Cantilever Piezoelectric Bimorph

2019 ◽  
Vol 2019 ◽  
pp. 1-9
Author(s):  
Heng Chen ◽  
Jun-shan Wang ◽  
Chao Chen ◽  
Shi-xiang Liu ◽  
Hai-peng Chen
Keyword(s):  
Axial Force ◽  
Dynamic Characteristics ◽  
Dynamic Equations ◽  
Steady State Response ◽  
Static Characteristics ◽  
Piezoelectric Bimorph ◽  
Characteristic Analysis ◽  
Generalized Coordinates ◽  
State Response ◽  
Millisecond Range

The analytical model of an axially precompressed cantilever bimorph is established using the Hamilton’s principle in this study, and the static characteristics are obtained. The dynamic equations of the cantilever bimorph in generalized coordinates are established using a numerical method, and the dynamic characteristics are analyzed. Finally, simulations are performed and experiments are conducted to verify the validity of the theory. The results show that increase of axial force has significant amplification effects on the steady-state response amplitude of the displacement, and it reduces the resonance frequency. The response time is still in the millisecond range under a large axial force, which indicates that the bimorph has excellent dynamic characteristics as an actuator.

scholarly journals Dynamic Characteristics of the Bouc–Wen Nonlinear Isolation System

2021 ◽  
Vol 11 (13) ◽  
pp. 6106
Author(s):  
Zhiying Zhang ◽  
Xin Tian ◽  
Xin Ge
Keyword(s):  
Dynamic Characteristics ◽  
Seismic Isolation ◽  
Influence Factors ◽  
Harmonic Balance Method ◽  
Control Parameters ◽  
Hysteretic Model ◽  
Incremental Harmonic Balance Method ◽  
Isolation System ◽  
Nonlinear Dynamic Characteristics ◽  
Incremental Harmonic Balance

The Bouc–Wen nonlinear hysteretic model has many control parameters, which has been widely used in the field of seismic isolation. The isolation layer is the most important part of the isolation system, which can be effectively simulated by the Bouc–Wen model, and the isolation system can reflect different dynamic characteristics under different control parameters. Therefore, this paper mainly studies and analyzes the nonlinear dynamic characteristics of the isolation system under different influence factors based on the incremental harmonic balance method, which can provide the basis for the dynamic design of the isolation system.

Analysis and Optimization of the Static and Dynamic Characteristics of Head Frame

2011 ◽  
Vol 418-420 ◽  
pp. 2055-2059 ◽  
Author(s):  
Yu Lin Wang ◽  
Na Jin ◽  
Kai Liao ◽  
Rui Jin Guo ◽  
Hu Tian Feng
Keyword(s):  
Machine Tool ◽  
Dynamic Characteristics ◽  
Maximum Stress ◽  
Dynamic Performance ◽  
Mode Shapes ◽  
Cnc Machine ◽  
Static And Dynamic Characteristics ◽  
Maximum Deformation ◽  
Improvement Measures ◽  
Optimal Measure

The head frame is a key component which plays a supportive and accommodative role in the spindle system of CNC machine tool. Improving the static and dynamic characteristics has profound significance to the development of machine tool and product performance. The simplified finite element modal is established with ANSYS to carry out the static and modal analysis. The results showed that the maximum deformation of the head frame was 0.0066mm, the maximum stress was 3.94Mpa, the deformation of most region was no more than 0.0007mm, which all verified that the head frame had a good stiffness and deforming resistance; several improvement measures for dynamic performance were also proposed by analyzing the mode shapes, and the 1st order natural frequency increased 7.33% while the head frame mass only increased 1.58% applying the optimal measure, which improved the dynamic characteristics of the head frame effectively.

Variable geometry wing-box: toward a robotic morphing wing.

2021 ◽  
Author(s):  
Amin Moosavian
Keyword(s):  
Degrees Of Freedom ◽  
Minimum Energy ◽  
Parallel Manipulators ◽  
Parallel Robots ◽  
Optimal Configuration ◽  
Configuration Design ◽  
Variable Geometry ◽  
Static Characteristics ◽  
Actuation Redundancy ◽  
Wing Box

The ability to vary the geometry of a wing to adapt to different flight conditions can significantly improve the performance of an aircraft. However, the realization of any morphing concept will typically be accompanied by major challenges. Specifically, the geometrical constraints that are imposed by the shape of the wing and the magnitude of the air and inertia loads make the usage of conventional mechanisms inefficient for morphing applications. Such restrictions have served as inspirations for the design of a modular morphing concept, referred to as the Variable Geometry Wing-box (VGW). The design for the VGW is based on a novel class of reconfigurable robots referred to as Parallel Robots with Enhanced Stiffness (PRES) which are presented in this dissertation. The underlying feature of these robots is the efficient exploitation of redundancies in parallel manipulators. There have been three categories identified in the literature to classify redundancies in parallel manipulators: 1) actuation redundancy, 2) kinematic redundancy, and 3) sensor redundancy. A fourth category is introduced here, referred to as 4) static redundancy. The latter entails several advantages traditionally associated only with actuation redundancy, most significant of which is enhanced stiffness and static characteristics, without any form of actuation redundancy. Additionally, the PRES uses the available redundancies to 1) control more Degrees of Freedom (DOFs) than there are actuators in the system, that is, under-actuate, and 2) provide multiple degrees of fault tolerance. Although the majority of the presented work has been tailored to accommodate the VGW, it can be applied to any comparable system, where enhanced stiffness or static characteristics may be desired without actuation redundancy. In addition to the kinematic and the kinetostatic analyses of the PRES, which are developed and presented in this dissertation along with several case-studies, an optimal motion control algorithm for minimum energy actuation is proposed. Furthermore, the optimal configuration design for the VGW is studied. The optimal configuration design problem is posed in two parts: 1) the optimal limb configuration, and 2) the optimal topological configuration. The former seeks the optimal design of the kinematic joints and links, while the latter seeks the minimal compliance solution to their placement within the design space. In addition to the static and kinematic criteria required for reconfigurability, practical design considerations such as fail-safe requirements and design for minimal aeroelastic impact have been included as constraints in the optimization process. The effectiveness of the proposed design, analysis, and optimization is demonstrated through simulation and a multi-module reconfigurable prototype.

scholarly journals Dynamic Modeling and Experiment Research on Twin Ball Screw Feed System Considering the Joint Stiffness

Symmetry ◽  
2018 ◽  
Vol 10 (12) ◽  
pp. 686 ◽  
Author(s):  
Meng Duan ◽  
Hong Lu ◽  
Xinbao Zhang ◽  
Yongquan Zhang ◽  
Zhangjie Li ◽  
...  
Keyword(s):  
Dynamic Modeling ◽  
Dynamic Characteristics ◽  
Friction Model ◽  
Numerical Control ◽  
Ball Screw ◽  
Cnc Machine Tools ◽  
Axial Stiffness ◽  
Cnc Machine ◽  
Feed System ◽  
Lumped Mass

It is of great significance to study the dynamic characteristics of twin ball screw (TBS) feed system to improve the precision of gantry-type dual-driven computer numerical control (CNC) machine tools. In this paper, an equivalent dynamic model of the TBS feed system is established utilizing lumped mass method considering the stiffness of joints. Equivalent axial stiffness of screw-nut joints and bearing joints are both calculated by Hertz contact theory. Furthermore, a friction model is proposed because the friction force of the screw nut affects the stiffness of the joints. Then, the friction parameters are obtained by using the nonlinear system identification method. Meanwhile, a finite element model (FEM) is developed to assess the dynamic characteristics of TBS feed system under the stiffness of joints. Finally, validation experiments are conducted, and the results show that the positions of the nut and the velocities of worktable greatly affect the dynamic characteristics of the TBS feed system. Compared with the theoretical calculation, FEM and experiments indicate that the dynamic modeling proposed in this article can reach a higher accuracy.

scholarly journals Rapid Measurement and Identification Method for the Geometric Errors of CNC Machine Tools

2019 ◽  
Vol 9 (13) ◽  
pp. 2701 ◽  
Author(s):  
Li ◽  
Yang ◽  
Gao ◽  
Su ◽  
Wei ◽  
...  
Keyword(s):  
Error Compensation ◽  
Machine Tools ◽  
Degrees Of Freedom ◽  
Cnc Machine Tools ◽  
Geometric Errors ◽  
Two Dimensional ◽  
Cnc Machine ◽  
Angle Sensor ◽  
Identification Method ◽  
Measuring Machine

Error compensation technology offers a significant means for improving the geometric accuracy of CNC machine tools (MTs) as well as extending their service life. Measurement and identification are important prerequisites for error compensation. In this study, a measurement system, mainly composed of a self-developed micro-angle sensor and an L-shape standard piece, is proposed. Meanwhile, a stepwise identification method, based on an integrated error model, is established. In one measurement, four degrees-of-freedom errors, including two-dimensional displacement and two-dimensional angle of a linear guideway, can be obtained. Furthermore, in accordance with the stepwise identification method, the L-shape standard piece is placed in three different planes, so that the measurement and identification of all 21 geometric errors can be implemented. An experiment is carried out on a coordinate measuring machine (CMM) to verify the system. The residual error of the angle error, translation error and squareness error are 1.5″, 2 μm and 3.37″, respectively, and these are compared to the values detected by a Renishaw laser interferometer.

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