Metallurgical Secondary Cooling of Continuous Casting Based on Neural Network Adaptive System Design of Water Distribution

2014 ◽  
Vol 926-930 ◽  
pp. 802-805
Author(s):  
Jun Li Jia ◽  
Jin Hong Zhang ◽  
Guo Zhen Wang
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Water Distribution ◽  
Cooling System ◽  
Control Level ◽  
Cooling Water ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Secondary Cooling ◽  
Water Control

Efficient secondary cooling water control level slab continuous casting process and quality are closely related. Casting solidification heat transfer model is the basis of process control and optimization, heat transfer model based on determining the secondary cooling system is the most widely used method for casting production process can be simulated. However, when considering the many factors affecting the production and input conditions change significantly, real-time and strain of this method is not guaranteed. Therefore, the artificial intelligence optimization algorithms such as genetic algorithms, neural networks, fuzzy controllers, introducing continuous casting secondary cooling water distribution and dynamics of optimal control methods, the rational allocation of caster secondary cooling water and dynamic control is important.

Numerical Simulation of Billet Continuous Casting Solidification Based on the Measurement of Shell Thickness and Surface Temperature

2011 ◽  
Vol 80-81 ◽  
pp. 81-85
Author(s):  
Jiao Cheng Ma ◽  
Hui Zhao Sun ◽  
Xue Bin Wang ◽  
Xia Lv
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Surface Temperature ◽  
Shell Thickness ◽  
Casting Machine ◽  
Cooling Water ◽  
Solidification Process ◽  
Transfer Model ◽  
Secondary Cooling ◽  
Billet Continuous Casting

In order to more accurate simulation the solidification of billet continuous casting. The measured shell thickness and surface temperature have been used to revise the heat transfer model. The calculated results of the model are in excellent agreement with the experimental ones based on an actual casting machine. The revised model can excellent to simulate the billet solidification process. So it provides the possibility for better simulation the dynamic solidification process and optimizing of the secondary cooling water.

The Simulation Analysis on the Heat Transfer Model of Bloom

2013 ◽  
Vol 753-755 ◽  
pp. 872-875
Author(s):  
Ying Ying Zhai ◽  
Ying Li ◽  
Chen Yan ◽  
Yu Shi Ding
Keyword(s):  
Heat Transfer ◽  
Casting Speed ◽  
Simulation Analysis ◽  
Shell Growth ◽  
Cooling Water ◽  
Solidification Process ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Cooling Zone ◽  
Secondary Cooling

A mathematical heat transfer model was built to simulate temperature, shell growth and phase transformations in continuous casting based on the technical conditions of the bloom caster of some steelmaking plant. The simulation result is coincided with the measurement. The effects of the operation parameters including casting speed, bloom size and steel melt superheat on the solidification process were discussed and the means of enhancing the bloom temperature was brought forward. The research results have been applied in the practical manufacture process to compute the best casting speed, to control the flow rate of secondary cooling water and to optimize the spray pattern of secondary cooling zone. The bloom quality and productivity could be improved.

Dynamic Optimal Control for Metallurgical Continuous Casting Secondary Cooling Water Design of Adaptive Systems

2014 ◽  
Vol 926-930 ◽  
pp. 1322-1325
Author(s):  
Jin Hong Zhang ◽  
Jun Li Jia ◽  
Shu Yan Zhang
Keyword(s):  
Control System ◽  
Continuous Casting ◽  
Water Distribution ◽  
Continuous Casting Machine ◽  
Cooling Water ◽  
Distribution Model ◽  
Secondary Cooling ◽  
Water Control ◽  
Technical Requirements ◽  
And Control

In conventional continuous casting secondary cooling water control method on the basis of the proposed adaptive control strategy for water distribution.According to the production characteristics of slab continuous casting machine, the establishment of a dynamic soft reduction model of secondary cooling water control system and online. by introducing water distribution model and control system implementation, Through the adjuster to optimize performance, make the water distribution system in less money subject to meet the technical requirements of good results. Simulation and application of results showed that the effectiveness of the proposed model and control algorithms, speed control system for the disturbance has a good target temperature following the performance.

Secondary Cooling Water Distribution Strategy for Beam Blank Continuous Casting

2013 ◽  
Vol 706-708 ◽  
pp. 1553-1557
Author(s):  
Qiang Liu ◽  
Wei Feng Xue ◽  
Bing Mei Zou ◽  
Jian Wu Yan ◽  
Xiao Hua Peng ◽  
...  
Keyword(s):  
Continuous Casting ◽  
Water Distribution ◽  
Cooling System ◽  
Process Analysis ◽  
Cooling Water ◽  
Casting Process ◽  
Heat Transfer Process ◽  
Secondary Cooling ◽  
Continuous Casting Process ◽  
Distribution Strategy

This paper focus on the water distribution of secondary cooling for beam blank continuous casting process. Analysis of the influencing factors and initial determination method for important parameters of secondary cooling water, including specific water, water ratio in each secondary cooling zoon and the amount of water in outer arc, inner arc and sider at one secondary cooling zoon. After that, according to the simulation heat transfer process of the secondary cooling, to improve the secondary cooling system is given. This work provides a reference to the development of secondary cooling system.

scholarly journals Mathematical Heat Transfer Model Research for the Improvement of Continuous Casting Slab Temperature

2005 ◽  
Vol 45 (9) ◽  
pp. 1291-1296 ◽  
Author(s):  
Hongming WANG ◽  
Guirong LI ◽  
Yucheng LEI ◽  
Yutao ZHAO ◽  
Qixun DAI ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Continuous Casting Slab ◽  
Model Research ◽  
Slab Temperature

Optimal Design of Breakout Prediction System of Slab Continuous Casting

2012 ◽  
Vol 457-458 ◽  
pp. 138-141
Author(s):  
Yi Wang ◽  
Xin Jian Ma
Keyword(s):  
Heat Transfer ◽  
Optimal Design ◽  
Continuous Casting ◽  
Surface Temperature ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Prediction System ◽  
Slab Continuous Casting ◽  
New Development ◽  
Prediction Technique

This paper describes the new development of the breakout prediction technique based a heat transfer model. The model aims to minimize the variation in surface temperature. The breakout prediction system of slab continuous casting has been analyzed with consideration of the principles, model and thermocouples installation. The system has been designed and implemented in the steel plants.

Inverse problem-coupled heat transfer model for steel continuous casting

2014 ◽  
Vol 214 (1) ◽  
pp. 44-49 ◽  
Author(s):  
Zhaofeng Wang ◽  
Man Yao ◽  
Xudong Wang ◽  
Xiaobing Zhang ◽  
Longsheng Yang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Inverse Problem ◽  
Continuous Casting ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Coupled Heat Transfer ◽  
Steel Continuous Casting
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