Secondary Cooling Water Distribution Strategy for Beam Blank Continuous Casting

2013 ◽  
Vol 706-708 ◽  
pp. 1553-1557
Author(s):  
Qiang Liu ◽  
Wei Feng Xue ◽  
Bing Mei Zou ◽  
Jian Wu Yan ◽  
Xiao Hua Peng ◽  
...  

This paper focus on the water distribution of secondary cooling for beam blank continuous casting process. Analysis of the influencing factors and initial determination method for important parameters of secondary cooling water, including specific water, water ratio in each secondary cooling zoon and the amount of water in outer arc, inner arc and sider at one secondary cooling zoon. After that, according to the simulation heat transfer process of the secondary cooling, to improve the secondary cooling system is given. This work provides a reference to the development of secondary cooling system.

2014 ◽  
Vol 926-930 ◽  
pp. 802-805
Author(s):  
Jun Li Jia ◽  
Jin Hong Zhang ◽  
Guo Zhen Wang

Efficient secondary cooling water control level slab continuous casting process and quality are closely related. Casting solidification heat transfer model is the basis of process control and optimization, heat transfer model based on determining the secondary cooling system is the most widely used method for casting production process can be simulated. However, when considering the many factors affecting the production and input conditions change significantly, real-time and strain of this method is not guaranteed. Therefore, the artificial intelligence optimization algorithms such as genetic algorithms, neural networks, fuzzy controllers, introducing continuous casting secondary cooling water distribution and dynamics of optimal control methods, the rational allocation of caster secondary cooling water and dynamic control is important.


2016 ◽  
Vol 35 (6) ◽  
pp. 583-589 ◽  
Author(s):  
Xiangzhou Gao ◽  
Shufeng Yang ◽  
Jingshe Li ◽  
Hang Liao

AbstractTo improve the center segregation of billet for 50CrMo structural alloy steel, a 3D numerical model of solidification and heat transfer process for continuous casting had been established. The influence law of continuous casting process parameters on the secondary dendrite arm spacing (SDAS) and equiaxed crystal ratio had been obtained. It was shown that reducing superheat and casting speed and increasing the secondary cooling intensity could decrease SDAS. Reducing any one of the three parameters could increase the equiaxed crystal ratio. Adjusting only secondary cooling intensity could not make the SDAS and equiaxed crystal ratio change in the desired direction, but regulating the other two parameters could supply this gap. After optimizing the continuous casting process parameters of 50CrMo billet, the defect of center segregation was solved basically.


2014 ◽  
Vol 998-999 ◽  
pp. 650-653
Author(s):  
Jin Hong Zhang ◽  
Jun Li Jia ◽  
Guo Zhen Wang

In the continuous casting production casting speed and casting temperature fluctuates frequently, the secondary cooling control of slab surface temperature fluctuation is too big problem, proposes a radical.The utility of the pulling speed cascade water distribution control method, a kind of development.secondary cooling control model for slab continuous casting.


2011 ◽  
Vol 317-319 ◽  
pp. 361-365
Author(s):  
Chang Rong Li ◽  
Zhen Yao ◽  
Zhao Hua Liang

Continuous casting process parameters such as casting speed, superheat, secondary cooling water flow rate have greatly affections to central defects in SWRH82B billet. These parameters were investigated by the methods of chemical content analysis and etch test for macrostructure in some steel plant of china. The results shows that the central defect of SWRH82B billet can be improved when the superheat is controlled at the range of 15~25°C, casting speed is 1.80m•min-1 and secondary cooling water flow rate is 0.72 L•kg-1.


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