Fatigue Life Assessments of the SAE 5160 Carbon Steel Subjected to Uphill and Downhill Roads Strains

2020 ◽  
Vol 402 ◽  
pp. 33-38
Author(s):  
Teuku Edisah Putra ◽  
Husaini ◽  
Hary Prakasa ◽  
Iskandar Hasanuddin ◽  
Muhammad Rizal ◽  
...  

This study examines the fatigue life of the SAE 5160 carbon steel as the material for an automotive coil spring subjected to road strain. The strain signals were acquired by attaching a strain gauge on the component, driving a car up- and down-hill roads. The results of the fatigue life assessment based on the strain-life approach show that the downhill road resulted in a lifespan of 15,000 cycles to failure, which was 53% lower than the uphill road. This value was a result of braking when the vehicle is moving downhill, causing stress to the component leading to shorter fatigue life.

2020 ◽  
Vol 841 ◽  
pp. 381-386
Author(s):  
Teuku Edisah Putra ◽  
Husaini ◽  
Hary Prakasa

This study aims to identify the effect of road surface to coil spring fatigue life using the strain-life approach. Strain signals were measured by attaching a strain gauge at the critical point of the component. The car was driven on a flat road, as well as uphill, and downhill paths. The results show that the downhill road provided the lowest fatigue life, of 1.5E+4 cycles to failure, which was 53 % lower than that of the uphill and 2,233 % lower than the flat road owing to the braking factor which resulted in a higher stress to the coil spring.


2020 ◽  
Vol 402 ◽  
pp. 45-49
Author(s):  
Husaini ◽  
Teuku Edisah Putra ◽  
Muhammad Reza Rizky ◽  
Rauzatul Akmal ◽  
Iskandar Hasanuddin ◽  
...  

This study aims to predict the fatigue life of the AISI 1513 carbon steel as the material for the vehicle lower arm subjected to road strains. Measurement of the strain signals was done by attaching a strain gauge at the left lower arm and driving the vehicle on clockwise and counter-clockwise roads at a speed of 30 km/h. According to the results based on the strain-life approach, the clockwise road gave the fatigue life of 2,600,000 cycles to failure, which was 1,862 % lower than the counter-clockwise road. It indicated that when the vehicle turned to the right, the lower arm on the left side subjected to a higher strain, resulting in a shorter fatigue life.


2020 ◽  
Vol 402 ◽  
pp. 39-44
Author(s):  
Teuku Edisah Putra ◽  
Husaini ◽  
Muhammad Ikbal ◽  
Iskandar Hasanuddin ◽  
Muhammad Rizal ◽  
...  

The purpose of this work was to predict the fatigue life of the AISI 1513 carbon steel due to the strains measured at a vehicle's lower arm. The strain signals were acquired using a strain gauge installed at the lower arm, and then the car was driven at various road surfaces. On the smooth road surface, the car was driven at a speed of > 70 km/h and on the rough road surface, at a speed of < 20 km/h. The results show that when the vehicle was driven on the rough road, the lower arm received higher stress, which provided a shorter fatigue life. The contour of the road surfaces provided a vertical load, directly working the lower arm and reducing the load vertically. The fatigue life for the rough road surface was 13,050 cycles to failure. This value was 91,195% lower than the fatigue life on the smooth road surface.


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