Heat Transfer Mode and Effect of Fluid Flow on the Morphology of the Weld Pool

2021 ◽  
Vol 406 ◽  
pp. 66-77
Author(s):  
Abdel Halim Zitouni ◽  
Pierre Spiteri ◽  
Mouloud Aissani ◽  
Younes Benkheda

In this work, the heat transfer by conduction and convection mode and effect of fluid flow on the morphology of the weld pool and the welding properties is investigated during Tungsten Inert Gas (TIG) process. In the first part, a computation code under Fortran was elaborated to solve the equations resulting from the finite difference discretization of the heat equation, taking into account the liquid-solid phase change with the associated boundary conditions. In order to calculate the velocity field during welding, the Navier-Stokes equations in the melt zone were simplified and solved considering their stream-vorticity formulation. A mathematical model was developed to study the effect of the melted liquid movement on the weld pool. The evolution of the fraction volume of the liquid and the thermal fields promoted the determination of the molten zone (MZ) and the Heat Affected Zone (HAT) dimensions, which seems to be in good agreement with literature.

2003 ◽  
Author(s):  
Tien-Chien Jen ◽  
Tuan-Zhou Yan ◽  
S. H. Chan

A three-dimensional computational model is developed to analyze fluid flow in a semi-porous channel. In order to understand the developing fluid flow and heat transfer process inside the semi-porous channels, the conventional Navier-Stokes equations for gas channel, and volume-averaged Navier-Stokes equations for porous media layer are adopted individually in this study. Conservation of mass, momentum and energy equations are solved numerically in a coupled gas and porous media domain in a channel using the vorticity-velocity method with power law scheme. Detailed development of axial velocity, secondary flow and temperature fields at various axial positions in the entrance region are presented. The friction factor and Nusselt number are presented as a function of axial position, and the effects of the size of porous media inside semi-porous channel are also analyzed in the present study.


2015 ◽  
Vol 137 (9) ◽  
Author(s):  
Yijin Mao ◽  
Yuwen Zhang ◽  
C. L. Chen

A simulation work aiming to study heat transfer coefficient between argon fluid flow and copper plate is carried out based on atomistic-continuum hybrid method. Navier–Stokes equations for continuum domain are solved through the pressure implicit with splitting of operators (PISO) algorithm, and the atom evolution in molecular domain is solved through the Verlet algorithm. The solver is validated by solving Couette flow and heat conduction problems. With both momentum and energy coupling method applied, simulations on convection of argon flows between two parallel plates are performed. The top plate is kept as a constant velocity and has higher temperature, while the lower one, which is modeled with FCC copper lattices, is also fixed but has lower temperature. It is found that the heat transfer between argon fluid flow and copper plate in this situation is much higher than that at macroscopic when the flow is fully developed.


2005 ◽  
Author(s):  
Ningli Liu ◽  
Rene Chevray ◽  
Gerald A. Domoto ◽  
Elias Panides

A finite difference numerical approach for solving slightly compressible, time-dependent, viscous laminar flow is presented in this study. Simplified system of Navier-Stokes equations and energy equation are employed in the study in order to perform more efficient numerical calculations. Fluid flow and heat transfer phenomena in two dimensional microchannels are illustrated numerically in this paper. This numerical approach provides a complete numerical simulation of the development of the fluid flow and the temperature profiles through multi-dimensional microchannels.


Author(s):  
Yijin Mao ◽  
Yuwen Zhang ◽  
C. L. Chen

A simulation work aiming to study heat transfer coefficient between argon fluid flow and copper plate is carried out based on atomistic-continuum hybrid method. Navier-Stokes equations for continuum domain are solved through the Pressure Implicit with Splitting of Operators (PISO) algorithm, and the atom evolution in molecular domain is solved through the Verlet algorithm. The solver is validated by solving Couette flow and heat conduction problems. With both momentum and energy coupling method applied, simulations on convection of argon flows between two parallel plates are performed. The top plate is kept as a constant velocity and has higher temperature, while the lower one, which is modeled with FCC copper lattices, is also fixed but has lower temperature. It is found that, heat transfer between argon fluid flow and copper plate in this situation is much higher than that at macroscopic when the flow is fully developed.


Mathematics ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 756
Author(s):  
Federico Lluesma-Rodríguez ◽  
Francisco Álcantara-Ávila ◽  
María Jezabel Pérez-Quiles ◽  
Sergio Hoyas

One numerical method was designed to solve the time-dependent, three-dimensional, incompressible Navier–Stokes equations in turbulent thermal channel flows. Its originality lies in the use of several well-known methods to discretize the problem and its parallel nature. Vorticy-Laplacian of velocity formulation has been used, so pressure has been removed from the system. Heat is modeled as a passive scalar. Any other quantity modeled as passive scalar can be very easily studied, including several of them at the same time. These methods have been successfully used for extensive direct numerical simulations of passive thermal flow for several boundary conditions.


2016 ◽  
Vol 792 ◽  
pp. 5-35 ◽  
Author(s):  
Giuseppe A. Zampogna ◽  
Alessandro Bottaro

The interaction between a fluid flow and a transversely isotropic porous medium is described. A homogenized model is used to treat the flow field in the porous region, and different interface conditions, needed to match solutions at the boundary between the pure fluid and the porous regions, are evaluated. Two problems in different flow regimes (laminar and turbulent) are considered to validate the system, which includes inertia in the leading-order equations for the permeability tensor through a Oseen approximation. The components of the permeability, which characterize microscopically the porous medium and determine the flow field at the macroscopic scale, are reasonably well estimated by the theory, both in the laminar and the turbulent case. This is demonstrated by comparing the model’s results to both experimental measurements and direct numerical simulations of the Navier–Stokes equations which resolve the flow also through the pores of the medium.


2010 ◽  
Vol 656 ◽  
pp. 189-204 ◽  
Author(s):  
ILIA V. ROISMAN

This theoretical study is devoted to description of fluid flow and heat transfer in a spreading viscous drop with phase transition. A similarity solution for the combined full Navier–Stokes equations and energy equation for the expanding lamella generated by drop impact is obtained for a general case of oblique drop impact with high Weber and Reynolds numbers. The theory is applicable to the analysis of the phenomena of drop solidification, target melting and film boiling. The theoretical predictions for the contact temperature at the substrate surface agree well with the existing experimental data.


Author(s):  
Younes Menni ◽  
Ahmed Azzi ◽  
A. Chamkha

Purpose This paper aims to report the results of numerical analysis of turbulent fluid flow and forced-convection heat transfer in solar air channels with baffle-type attachments of various shapes. The effect of reconfiguring baffle geometry on the local and average heat transfer coefficients and pressure drop measurements in the whole domain investigated at constant surface temperature condition along the top and bottom channels’ walls is studied by comparing 15 forms of the baffle, which are simple (flat rectangular), triangular, trapezoidal, cascaded rectangular-triangular, diamond, arc, corrugated, +, S, V, double V (or W), Z, T, G and epsilon (or e)-shaped, with the Reynolds number changing from 12,000 to 32,000. Design/methodology/approach The baffled channel flow model is controlled by the Reynolds-averaged Navier–Stokes equations, besides the k-epsilon (or k-e) turbulence model and the energy equation. The finite volume method, by means of commercial computational fluid dynamics software FLUENT is used in this research work. Findings Over the range investigated, the Z-shaped baffle gives a higher thermal enhancement factor than with simple, triangular, trapezoidal, cascaded rectangular-triangular, diamond, arc, corrugated, +, S, V, W, T, G and e-shaped baffles by about 3.569-20.809; 3.696-20.127; 3.916-20.498; 1.834-12.154; 1.758-12.107; 7.272-23.333; 6.509-22.965; 8.917-26.463; 8.257-23.759; 5.513-18.960; 8.331-27.016; 7.520-26.592; 6.452-24.324; and 0.637-17.139 per cent, respectively. Thus, the baffle of Z-geometry is considered as the best modern model of obstacles to significantly improve the dynamic and thermal performance of the turbulent airflow within the solar channel. Originality/value This analysis reports an interesting strategy to enhance thermal transfer in solar air channels by use of attachments with various shapes


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