Monte Carlo Simulation of Stress Corrosion Cracking in Structural Metal Materials

2006 ◽  
Vol 306-308 ◽  
pp. 447-452 ◽  
Author(s):  
Keiichiro Tohgo ◽  
Nobuhiro Ogai
Keyword(s):  
Stress Corrosion ◽  
Crack Growth ◽  
Test Data ◽  
Stress Corrosion Cracking ◽  
Subcritical Crack Growth ◽  
Corrosion Cracking ◽  
Random Numbers ◽  
Accelerated Test ◽  
Structural Metal ◽  
Metal Materials

According to laboratory accelerated test data, stress corrosion cracking (SCC) in structural metal materials occurs by initiation and coalescence of micro cracks, subcritical crack growth, multiple large crack formation and final failure under the combination of materials, stress and corrosive environment. In this paper, a computer simulation model for the process of SCC has been proposed. The procedure is as follows: The possible number of crack initiations is set for a given space and the initiation times for all cracks are assigned by random numbers based on exponential distribution. The sites and length of the cracks are assigned by uniform random numbers and normal random numbers, respectively. The coalescence of cracks and the subcritical crack growth are determined based on the fracture mechanics. The simulation is terminated when the maximum crack length reaches a critical value or all of the possible number of cracks is initiated. The results obtained in this paper indicate the applicability of the present model to predict the SCC behavior in real structures based on the laboratory accelerated test data.

Fracture mechanics in design and service: ‘living with defects’ - Subcritical crack growth: fatigue, creep and stress corrosion cracking

1981 ◽  
Vol 299 (1446) ◽  
pp. 31-44 ◽  
Keyword(s):  
Stress Corrosion ◽  
Crack Growth ◽  
Stress Corrosion Cracking ◽  
Crack Extension ◽  
Subcritical Crack Growth ◽  
Practical Interest ◽  
Crack Tip ◽  
Corrosion Cracking ◽  
Time Dependent ◽  
Crack Advance

Subcritical crack growth can occur under steady or varying loads. In the former it is precipitated by specific environmental conditions that encourage the operation of time-dependent processes controlling crack advance. These include aggressive environments leading to stress corrosion cracking, or elevated temperature conditions leading to creep cavitation. The result is a time-dependent maintenance of a sharp crack profile during crack extension. Under varying loads such a sharp profile is readily achieved by plastic deformation on load reduction. Net crack advance in fatigue therefore occurs in each load cycle by this blunting-resharpening process, and empirical crack growth laws reflect this physical basis. Parameters such as K and J, which define crack tip deformation, are useful for correlating fatigue crack growth. In that they define crack tip stress-strain fields under load, they also partly describe crack advance for steady load creep and stress corrosion cracking. In particular they can define a threshold state for crack extension by all three processes. Under varying loads, if fatigue conditions are combined with an aggressive or high-temperature environment the description of crack growth can be complex. These areas of corrosion fatigue and creep fatigue are of considerable current practical interest.

Stress-Corrosion Cracking at Ceramic-Metal Interfaces

1993 ◽  
Vol 314 ◽  
Author(s):  
J. C. Card ◽  
R. M. Cannon ◽  
R. H. Dauskardt ◽  
R. O. Ritchie
Keyword(s):  
Stress Corrosion ◽  
Water Content ◽  
Stress Corrosion Crack ◽  
Crack Growth ◽  
Stress Corrosion Cracking ◽  
Liquid Water ◽  
Fracture Resistance ◽  
Subcritical Crack Growth ◽  
Corrosion Cracking ◽  
Metal Interfaces

AbstractIt is known that the fracture resistance of glass-copper interfaces depends strongly on the water content in ambient gaseous environments. In the present study, subcritical crack growth stimulated by water and other environmental species is investigated for such interfaces. Tests were conducted in various liquids, namely water, N-methylformamide, and n-butanol. All were found to accelerate fracture with the greatest effects from liquid water. Results are considered in the context of current models for stress-corrosion crack growth.

Monte Carlo Simulation of Stress Corrosion Cracking in Structural Metal Materials Taking Account of Surface Crack Effects

2007 ◽  
Vol 353-358 ◽  
pp. 1068-1071 ◽  
Author(s):  
Keiichiro Tohgo ◽  
Hiromitsu Suzuki ◽  
Yoshinobu Shimamura
Keyword(s):  
Monte Carlo Simulation ◽  
Monte Carlo ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Corrosion Cracking ◽  
Structural Metal ◽  
Micro Cracks ◽  
Final Failure ◽  
Metal Materials ◽  
Stochastic Properties

According to laboratory accelerated test data, stress corrosion cracking (SCC) in structural metal materials occurs by initiation and coalescence of micro cracks, subcritical crack propagation and multiple large crack formation or final failure under the combination of materials, stress and corrosive environment. In this paper, a Monte Carlo simulation for the process of SCC has been proposed based on the stochastic properties of micro crack initiation and fracture mechanics concept for crack coalescence and propagation. The emphasis in the model is put on the influence of the semi-elliptical surface cracks. The numerical examples for a sensitized stainless steel type 304 indicate the applicability of the present model to the prediction of the SCC behavior in real structures.

Modeling the Interactions of Hydrogen, Stress and Dissolution in Near-Neutral pH Stress Corrosion Cracking of Pipelines

2006 ◽  
Author(s):  
Frank Y. Cheng
Keyword(s):  
Stress Corrosion ◽  
Dissolution Rate ◽  
Crack Growth ◽  
Anodic Dissolution ◽  
Hydrogen Concentration ◽  
Stress Corrosion Cracking ◽  
Crack Tip ◽  
Corrosion Cracking ◽  
Neutral Ph ◽  
Ph Stress

A thermodynamic model was developed to determine the interactions of hydrogen, stress and anodic dissolution at the crack-tip during near-neutral pH stress corrosion cracking in pipelines. By analyzing the free-energy of the steel in the presence and absence of hydrogen and stress, it is demonstrated that a synergism of hydrogen and stress promotes the cracking of the steel. The enhanced hydrogen concentration in the stressed steel significantly accelerates the crack growth. The quantitative prediction of the crack growth rate in near-neutral pH environment is based on the determination of the effect of hydrogen on the anodic dissolution rate in the absence of stress, the effect of stress on the anodic dissolution rate in the absence of hydrogen, the synergistic effect of hydrogen and stress on the anodic dissolution rate at the crack-tip and the effect of the variation of hydrogen concentration on the anodic dissolution rate.

Weld Residual Stresses and Primary Water Stress Corrosion Cracking in Bimetal Nuclear Pipe Welds

2007 ◽  
Author(s):  
Frederick W. Brust ◽  
Paul M. Scott
Keyword(s):  
Water Stress ◽  
Residual Stresses ◽  
Weld Metal ◽  
Stress Corrosion ◽  
Crack Growth ◽  
Stress Corrosion Cracking ◽  
Pressure Vessel ◽  
Large Diameter ◽  
Corrosion Cracking ◽  
Primary Water

There have been incidents recently where cracking has been observed in the bi-metallic welds that join the hot leg to the reactor pressure vessel nozzle. The hot leg pipes are typically large diameter, thick wall pipes. Typically, an inconel weld metal is used to join the ferritic pressure vessel steel to the stainless steel pipe. The cracking, mainly confined to the inconel weld metal, is caused by corrosion mechanisms. Tensile weld residual stresses, in addition to service loads, contribute to PWSCC (Primary Water Stress Corrosion Cracking) crack growth. In addition to the large diameter hot leg pipe, cracking in other piping components of different sizes has been observed. For instance, surge lines and spray line cracking has been observed that has been attributed to this degradation mechanism. Here we present some models which are used to predict the PWSCC behavior in nuclear piping. This includes weld model solutions of bimetal pipe welds along with an example calculation of PWSCC crack growth in a hot leg. Risk based considerations are also discussed.

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