Axiomatic Design of High Speed Milling Cutter and Fuzzy Object Element Evaluation for Dynamic Cutting Performance

2009 ◽  
Vol 626-627 ◽  
pp. 59-64
Author(s):  
Bin Jiang ◽  
Ling Jiang ◽  
Min Li Zheng ◽  
J. Zhou
Keyword(s):  
High Speed ◽  
Design Method ◽  
Axiomatic Design ◽  
Cutting Performance ◽  
Design Matrix ◽  
Design Requirement ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Function Decomposition ◽  
Cutter Design

According to the theory of axiomatic design, to process function decomposition and grey cluster analysis of high speed milling cutter with indexable inserts, found the design matrix of cutter, and propose the design method of cutter based on high speed milling safety, stability and efficiency. High speed face milling cutter for machining aluminum alloy was developed according to design method and design matrix of cutter, experiment and fuzzy object element evaluation for cutting performance of cutter was accomplished. Results showed that there was not design loop which existed in the development of cutter, design process was simplified effectively, cutting energy of high speed milling cutter using axiomatic design method was dispersed, it held higher safety, cutting stability and efficiency, comprehensive cutting performance met the design requirement of high speed milling cutter.

Optimization Design Method of High Speed Milling Cutter Based on Axiomatic Design

2010 ◽  
Vol 431-432 ◽  
pp. 314-317
Author(s):  
Bin Jiang ◽  
Jun Jian Ming ◽  
Wei Zhang ◽  
Min Li Zheng
Keyword(s):  
Collaborative Design ◽  
High Speed ◽  
Optimization Design ◽  
Design Method ◽  
Axiomatic Design ◽  
Optimization Method ◽  
Design Requirement ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Function Decomposition

Using the theory of axiomatic design, the optimization method of high speed milling cutter was investigated, and the optimization designs of teeth distribution and dynamic balancing were created by means of function decomposition and grey cluster analysis. Results showed that the method solved effectively the problem of parameters interaction and functions coupling in optimization design of cutter, the effects of simplifying design process and improving collaborative design were validated in development of cutter. Experiments indicated that the vibration in high speed machining aluminum alloy was depressed, the cutter held higher cutting stability, and its cutting performance met the optimization design requirement of high speed milling cutter.

Structural Design Method of High Speed Face Milling Cutter Based on Theory of Axiomatic Design

2009 ◽  
Vol 69-70 ◽  
pp. 456-460
Author(s):  
Bin Jiang ◽  
Min Li Zheng ◽  
Wen Chao Xu ◽  
L. Jiang
Keyword(s):  
Structural Design ◽  
Collaborative Design ◽  
High Speed ◽  
Design Method ◽  
Axiomatic Design ◽  
Face Milling ◽  
Grey System Theory ◽  
Design Matrix ◽  
Milling Cutter ◽  
High Speed Milling

Using grey system theory in axiomatic design of high speed face milling cutter, the structural design method of cutter was investigated. The problem of parameter interaction and function coupling in axiomatic design of cutter was solved using the analysis method of grey cluster, and realized the reconstruction of design matrix and collaborative design planning. Results show that there is not design loop which exists in the development of high speed milling cutter, the effects of simplifying design process, shortening design cycle and improving collaborative design are validated in development of high speed face milling cutter. Results of experiments indicate that cutting vibration of high speed face milling cutter using structural design method is depressed, the cutters with higher safety and cutting stability, and their cutting performance have met the requirement of high speed milling.

High Speed Milling Stability of Cutter with Indexable Inserts

2008 ◽  
Vol 392-394 ◽  
pp. 560-564
Author(s):  
Min Li Zheng ◽  
Bin Jiang ◽  
W. Zhang ◽  
J. Liu
Keyword(s):  
High Speed ◽  
Design Method ◽  
Dynamic Balance ◽  
Axiomatic Design ◽  
Design Matrix ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Milling Stability ◽  
Design Cycle ◽  
Loads Analysis

Based on dynamic loads analysis for high speed milling, to investigate vibration and failure of high speed milling cutter with indexable inserts, and perform modeling for high speed milling stability based on safety. According to the theory of axiomatic design, to process decomposition of function of high speed milling cutter with indexable inserts, found the design matrix of cutter, and propose the design method of cutter based on high speed milling stability, high speed face milling cutter for machining aluminum alloy was developed. The results indicate that an uneven distribution of cutter teeth and higher precision of dynamic balance can depress vibration of cutter, the method of axiomatic design based on stability improves efficiently dynamic cutting stability, the safety and concurrent design cycle of high speed milling cutter.

Optimization of High Speed Milling Cutter Based on Critical Cutting Speed

2008 ◽  
Vol 392-394 ◽  
pp. 793-797
Author(s):  
Bin Jiang ◽  
Min Li Zheng ◽  
Fang Xu
Keyword(s):  
High Speed ◽  
Influencing Factor ◽  
Cutting Speed ◽  
Optimization Method ◽  
Face Milling ◽  
Cutting Performance ◽  
Feed Speed ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Cutting Heat

Based on analyses of cutting heat and temperature in high speed milling, to construct a model of critical cutting speed for high speed milling cutter, find out influencing factor of critical cutting speed, and put forward optimization method of high speed milling cutter based on critical cutting speed. The results indicate that chip conducts a majority of cutting heat along with increase of cutting speed, feed speed and the rake of cutter. Cutting heat which workpiece conducts gradually diminishes when heat source accelerates. When cutting performance of cutter satisfies requirements of high speed milling, the proportion of cutting heat which workpiece conducts approaches its maximum as cutting speed comes to critical cutting speed. To optimize high speed face milling cutter for machining aluminum alloy according to critical cutting speed, the cutter takes on better cutting performance when cutting speed is 2040m/min~2350m/min.

Structural Levels Model of Performance Behavior and Collaborative Design of High Speed Milling Cutter

2010 ◽  
Vol 102-104 ◽  
pp. 700-704
Author(s):  
Bin Jiang ◽  
Min Li Zheng ◽  
Chang Xing Qi ◽  
Jia He
Keyword(s):  
Collaborative Design ◽  
High Speed ◽  
High Efficiency ◽  
Design Method ◽  
Small Sample ◽  
Functional Domain ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Structural Levels ◽  
Performance Behavior

High speed milling cutter is a representative cutter for high efficiency cutting, there is the indeterminacy induced by small sample and lacking information in evaluating its performance. By the analysis of cutter characteristics, acquires the data of structure, material and cutting parameter affecting the performance of cutter, and constructs structural levels model of performance behavior in designing cutter. Using the theory of axiomatic design, investigates mapping approach among structural domain, material domain and functional domain, and propounds collaborative design method of multilevel high speed milling cutter. Results of performance analysis and high speed milling experiment show that the model indicates the interaction among structural levels of cutter, and the design method makes the performance of cutter satisfy the requirements of safety, stability and high efficiency cutting.

scholarly journals Process Design Method of High Speed and Stable Cutting Hardened Steel

2015 ◽  
Vol 9 (1) ◽  
pp. 428-436
Author(s):  
Jiang Bin ◽  
Zhang Minghui ◽  
Xu Tong ◽  
Zhang Wei
Keyword(s):  
Machine Tool ◽  
Process Design ◽  
High Speed ◽  
Convex Surface ◽  
Design Method ◽  
Hardened Steel ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Machine Tool Spindle ◽  
The Stability

In view of the unstable cutting problem in the process of high speed milling hardened steel. Conduct experiment of the stability of machine tool and high speed milling cutter. The machine tool spindle vibration spectrum and vibration acceleration signal under the condition of different centrifugal force were detected. Obtained the critical speed of security and stability cutting of milling cutter and machine tool spindle. Through the experiment of concave and convex surface of hardened steel high speed milling, obtained the vibration characteristic of machine tool spindle and the shape characteristic of machined surface of hardened steel concave and convex surface. Comparative analysis the experimental results of milling cutter free running and milling hardened steel under the same speed condition. Recognizing the significant effect of inherent vibration characteristics of machine tool to the stability of the hardened steel high speed milling. With the aim of achieving stable and efficient cutting of hardened steel, put forward process design method of high speed milling hardened steel. Using this process design method, obtained the process scheme of high efficient and stability cutting hardened steel die. Process validation results show, the stability of the high speed milling concave convex die of hardened steel improved over 33%.

The Bionic Vibration Damping Technology and its Inspiration for the High Speed Milling Cutter

2012 ◽  
Vol 226-228 ◽  
pp. 98-101
Author(s):  
Hong Qing Lv ◽  
Wei Xiao Tang ◽  
Qing Hua Song ◽  
Shan Shan Sun
Keyword(s):  
Vibration Control ◽  
High Speed ◽  
Vibration Damping ◽  
Control Technology ◽  
Ambient Vibrations ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Important Concept ◽  
Good Ability ◽  
Mechanical Models

A review of research on the vibration control technology inspiration from the biological vibration damping mechanisms is described. First the important concept and background of the bionic vibration damping technology are briefly introduced. Then the basic theories and its applications in the engineering fields are elaborated from three aspects: vibration damping mechanisms of the creatures own the good ability to withstand the ambient vibrations, mechanical models of biological prototypes and its application progress in the practical occasions.

scholarly journals Cutting Performance Evaluation of the Coated Tools in High-Speed Milling of AISI 4340 Steel

Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3266 ◽  
Author(s):  
Yuan Li ◽  
Guangming Zheng ◽  
Xiang Cheng ◽  
Xianhai Yang ◽  
Rufeng Xu ◽  
...  
Keyword(s):  
Performance Evaluation ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Cutting Performance ◽  
High Speed Milling ◽  
Coated Tools ◽  
Coated Tool ◽  
Aisi 4340

The cutting performance of cutting tools in high-speed machining (HSM) is an important factor restricting the machined surface integrity of the workpiece. The HSM of AISI 4340 is carried out by using coated tools with TiN/TiCN/TiAlN multi-coating, TiAlN + TiN coating, TiCN + NbC coating, and AlTiN coating, respectively. The cutting performance evaluation of the coated tools is revealed by the chip morphology, cutting force, cutting temperature, and tool wear. The results show that the serration and shear slip of the chips become more clear with the cutting speed. The lower cutting force and cutting temperature are achieved by the TiN/TiCN/TiAlN multi-coated tool. The flank wear was the dominant wear form in the milling process of AISI 4340. The dominant wear mechanisms of the coated tools include the crater wear, coating chipping, adhesion, abrasion, and diffusion. In general, a TiN/TiCN/TiAlN multi-coated tool is the most suitable tool for high-speed milling of AISI 4340, due to the lower cutting force, the lower cutting temperature, and the high resistance of the element diffusion.

Method for recognizing wave dynamics damage in high-speed milling cutter

2017 ◽  
Vol 92 (1-4) ◽  
pp. 139-150 ◽  
Author(s):  
Bin Jiang ◽  
Tiantian He ◽  
Yunpeng Gu ◽  
Qilong Wang ◽  
Guanglei Cao
Keyword(s):  
High Speed ◽  
Milling Cutter ◽  
High Speed Milling ◽  
Wave Dynamics
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