Ford P2000 Hydrogen Engine Design and Vehicle Development Program

Author(s):  
William F. Stockhausen ◽  
Robert J. Natkin ◽  
Daniel M. Kabat ◽  
Lowell Reams ◽  
Xiaoguo Tang ◽  
...  
Author(s):  
Bernard L. Koff

Aircraft fighter engine design is a tradeoff between performance, reliability/durability, weight, and cost. The performance including operability and, more recently, survivability, can largely be determined early in the development program. “Shake and bake” component testing followed by Accelerated Mission Testing (AMT) can go a long way in the development of overall reliability. Engine weight and manufacturing cost can also be determined up front with reasonable certainty. However, durability or life is not readily determined during development and remains a promise to be designed into the engine to achieve the life requirements and reasonable cost of ownership. It can be argued that durability, heavily dependent on the mission duty cycle, is also closely linked to reliability, maintainability, and safety. Designing for durability includes “starting off on the right track” with the initial configuration, the selection of reliable and dependable damage tolerant materials and manufacturing processes, a rigorous structural analyses, and overall attention to detail. This paper describes an art and science “lessons learned” approach developed during the past 25 years to accommodate rapid throttle maneuver transients encountered in the aircraft fighter engines.


Author(s):  
E. R. Karimi ◽  
A. G. Orrell

Abstract This paper describes the evolution of a family of modern four stroke high power density engines, the Ruston RK215 series, which has been developed to meet the specific needs of heavy duty rail traction application including the current EPA and UIC (European) emissions legislation. It discusses the extensive experience of Ruston in powering various locomotives including recent applications in overseas markets. The methodology adopted in the base engine design, to achieve high reliability and good component life is discussed with methods of validation and risk analysis during the design and development program. Specific reference is made to an emissions research program to ensure the engine will comply fully with future legislation.


Author(s):  
G. C. Rapp ◽  
S. H. Rosenthal

This paper is of two parts: a review of the experience of the T58 in an erosive environment, and a review of the design considerations, development testing and field experience in the T64 program relative to operation in a sand environment. Combat operation of various T58-powered helicopters showed erosion to be the major cause of engine premature removals. A description is given of problems encountered and of the design improvements and maintenance procedures implemented to minimize erosion effects. Field experience and redesign effort established general guidelines applicable to future turbine engine design and installations for helicopter and V/STOL aircraft. Mechanical and aerodynamic design requirements for sand environment operation are discussed as applicable to the T64, including the test experience obtained during the development program. Results are presented of the flight test program to evaluate the effectiveness of the inertial separator installed on the Sikorsky CH-53. Relative engine conditions are reviewed and compared to SEA field experience.


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