scholarly journals Microtexture and Material Flow Analysis on Friction Stir Welded Materials

2010 ◽  
Vol 28 (5) ◽  
pp. 20-27
Author(s):  
Suk-Hoon Kang ◽  
Jae-Hyung Cho ◽  
Chang-Gil Lee ◽  
Sung-Joon Kim ◽  
Kyu-Hwan Oh ◽  
...  
Author(s):  
Toshiaki Yasui ◽  
Yuki Ogura ◽  
Xu Huilin ◽  
F. Farrah Najwa ◽  
Daichi Sugimoto ◽  
...  

Abstract For the Friction stir welding (FSW) between aluminum and steel is important to fabricate vehicles with light weight and high strength for safety at low cost. For the fabrication of sound weld, it is necessary to control the material flow during FSW. In this study, the material flow during FSW was elucidated by numerical simulation by computational fluid dynamics (CFD) analysis and simulation experiment by transparent Poly-vinyle chloride (PVC) as simulant of aluminum and tracer material. Based on this material flow analysis, several shapes of welding tool were examined for control of material flow during FSW. Scroll shoulder is effective for enhancement of stirring zone by increasing material velocity around the probe. Flute and fine screw probe promote the material flow in depth and horizontal direction. The welding tool with scroll shoulder and flute and fine screw probe achieved sound weld with highest tensile strength of 120.4 MPa.


2020 ◽  
Author(s):  
Manoj Kumar ◽  
Ramesh Kumar ◽  
Sachin D Kore

Abstract A fully-coupled 3-D model of FSW was developed for 4 mm plates of AA6061-T6 aluminum alloy based on the Finite Volume Method (FVM) in ANSYS Fluent 14.5 software. Two types of the model; one with the tool and another without tool was developed for different tool geometry and analysis was done for temperature distribution in the workpiece as well as in tool using system coupling for first model and workpiece only in later one. A parametric study was performed at different tool rotational speed regarding temperature distribution, and material flow analysis was carried out for all tool geometries at a single rotational speed. The material behaves differently when passes through the different tool and it was affected by thermal history, viscosity and strain rate for particular tool geometry. Temperature-dependent material properties and a user-defined function (UDF) code of viscosity have been incorporated in the model considering the workpiece as a non-Newtonian viscous fluid. A better material mixing observed in case of threaded pin geometry by using a steady-state laminar flow model. All tapered tool geometries were unable to mix material properly just below and around the pin tip due to very low-velocity magnitude in this region, which may lead to a kind of defect. An asymmetric temperature distribution observed in the workpiece and at higher rotational speed peak temperature observed higher in the workpiece, and the flow of heat was more in tool. Validation of the model was done by performing experiments.


2020 ◽  
Author(s):  
Manoj Kumar ◽  
Ramesh Kumar ◽  
Sachin D Kore

Abstract A fully-coupled 3-D model of FSW was developed for 4 mm plates of AA6061-T6 aluminum alloy based on the Finite Volume Method (FVM) in ANSYS Fluent 14.5 software. Two types of the model; one with the tool and another without tool was developed for different tool geometry and analysis was done for temperature distribution in the workpiece as well as in tool using system coupling for first model and workpiece only in later one. A parametric study was performed at different tool rotational speed regarding temperature distribution, and material flow analysis was carried out for all tool geometries at a single rotational speed. The material behaves differently when passes through the different tool and it was affected by thermal history, viscosity and strain rate for particular tool geometry. Temperature-dependent material properties and a user-defined function (UDF) code of viscosity have been incorporated in the model considering the workpiece as a non-Newtonian viscous fluid. A better material mixing observed in case of threaded pin geometry by using a steady-state laminar flow model. All tapered tool geometries were unable to mix material properly just below and around the pin tip due to very low-velocity magnitude in this region, which may lead to a kind of defect. An asymmetric temperature distribution observed in the workpiece and at higher rotational speed peak temperature observed higher in the workpiece, and the flow of heat was more in tool. Validation of the model was done by performing experiments.


2020 ◽  
Author(s):  
Manoj Kumar ◽  
Ramesh Kumar ◽  
Sachin D Kore

Abstract A fully-coupled 3-D model of FSW was developed for 4 mm plates of AA6061-T6 aluminum alloy based on the Finite Volume Method (FVM) in ANSYS Fluent 14.5 software. Two types of the model; one with the tool and another without the tool was developed for different tool geometry and analysis was done for temperature distribution in the workpiece as well as in tool using system coupling for the first model and workpiece only in later one. A parametric study was performed at different tool rotational speed regarding temperature distribution, and material flow analysis was carried out for all tool geometries at a single rotational speed. The material behaves differently when passes through the different tools and it was affected by thermal history, viscosity, and strain rate for particular tool geometry. Temperature-dependent material properties and a user-defined function (UDF) code of viscosity have been incorporated in the model considering the workpiece as a non-Newtonian viscous fluid. A better material mixing was observed in the case of threaded pin geometry by using a steady-state laminar flow model. All tapered tool geometries were unable to mix material properly just below and around the pin tip due to very low-velocity magnitude in this region, which may lead to a kind of defect. An asymmetric temperature distribution observed in the workpiece and at higher rotational speed peak temperature observed higher in the workpiece, and the flow of heat was more in tool. Validation of the model was done by performing experiments.


2021 ◽  
Vol 13 (14) ◽  
pp. 7939
Author(s):  
Sohani Vihanga Withanage ◽  
Komal Habib

The unprecedented technological development and economic growth over the past two decades has resulted in streams of rapidly growing electronic waste (e-waste) around the world. As the potential source of secondary raw materials including precious and critical materials, e-waste has recently gained significant attention across the board, ranging from governments and industry, to academia and civil society organizations. This paper aims to provide a comprehensive review of the last decade of e-waste literature followed by an in-depth analysis of the application of material flow analysis (MFA) and life cycle assessment (LCA), i.e., two less commonly used strategic tools to guide the relevant stakeholders in efficient management of e-waste. Through a keyword search on two main online search databases, Scopus and Web of Science, 1835 peer-reviewed publications were selected and subjected to a bibliographic network analysis to identify and visualize major research themes across the selected literature. The selected 1835 studies were classified into ten different categories based on research area, such as environmental and human health impacts, recycling and recovery technologies, associated social aspects, etc. With this selected literature in mind, the review process revealed the two least explored research areas over the past decade: MFA and LCA with 33 and 31 studies, respectively. A further in-depth analysis was conducted for these two areas regarding their application to various systems with numerous scopes and different stages of e-waste life cycle. The study provides a detailed discussion regarding their applicability, and highlights challenges and opportunities for further research.


2021 ◽  
Vol 173 ◽  
pp. 105732
Author(s):  
Xue Rui ◽  
Yong Geng ◽  
Xin Sun ◽  
Han Hao ◽  
Shijiang Xiao

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