Predictions of Tool Wear in Hard Turning of AISI4140 Steel through Artificial Neural Network, Fuzzy Logic and Regression Models

2018 ◽  
Vol 31 (1) ◽  
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Fuzzy Logic ◽  
Tool Wear ◽  
Regression Models ◽  
Hard Turning ◽  
Artificial Neural

scholarly journals Applicability of Fuzzy Logic and Artificial Neural Network for Unpaved Airfield Surface Bearing Strength Prediction

Sensors ◽  
2021 ◽  
Vol 21 (10) ◽  
pp. 3373
Author(s):  
Ludek Cicmanec
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Fuzzy Logic ◽  
Regression Function ◽  
Large Data ◽  
Soil Strength ◽  
Data Sets ◽  
Bearing Strength ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

The main objective of this paper is to describe a building process of a model predicting the soil strength at unpaved airport surfaces (unpaved runways, safety areas in runway proximity, runway strips, and runway end safety areas). The reason for building this model is to partially substitute frequent and meticulous inspections of an airport movement area comprising the bearing strength evaluation and provide an efficient tool to organize surface maintenance. Since the process of building such a model is complex for a physical model, it is anticipated that it might be addressed by a statistical model instead. Therefore, fuzzy logic (FL) and artificial neural network (ANN) capabilities are investigated and compared with linear regression function (LRF). Large data sets comprising the bearing strength and meteorological characteristics are applied to train the likely model variations to be subsequently compared with the application of standard statistical quantitative parameters. All the models prove that the inclusion of antecedent soil strength as an additional model input has an immense impact on the increase in model accuracy. Although the M7 model out of the ANN group displays the best performance, the M3 model is considered for practical implications being less complicated and having fewer inputs. In general, both the ANN and FL models outperform the LRF models well in all the categories. The FL models perform almost equally as well as the ANN but with slightly decreased accuracy.

scholarly journals Artificial neural network based tool wear estimation on dry hard turning processes of AISI4140 steel using coated carbide tool

2017 ◽  
Vol 65 (4) ◽  
pp. 553-559 ◽  
Author(s):  
D. Rajeev ◽  
D. Dinakaran ◽  
S.C.E. Singh
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Tool Wear ◽  
Hard Turning ◽  
Cutting Tool ◽  
Carbide Tool ◽  
Online Tool ◽  
Coated Carbide Tool ◽  
Tool Wear Estimation ◽  
Coated Carbide

AbstractNowadays, finishing operation in hardened steel parts which have wide industrial applications is done by hard turning. Cubic boron nitride (CBN) inserts, which are expensive, are used for hard turning. The cheaper coated carbide tool is seen as a substitute for CBN inserts in the hardness range (45–55 HRC). However, tool wear in a coated carbide tool during hard turning is a significant factor that influences the tolerance of machined surface. An online tool wear estimation system is essential for maintaining the surface quality and minimizing the manufacturing cost. In this investigation, the cutting tool wear estimation using artificial neural network (ANN) is proposed. AISI4140 steel hardened to 47 HRC is used as a work piece and a coated carbide tool is the cutting tool. Experimentation is based on full factorial design (FFD) as per design of experiments. The variations in cutting forces and vibrations are measured during the experimentation. Based on the process parameters and measured parameters an ANN-based tool wear estimator is developed. The wear outputs from the ANN model are then tested. It was observed that as the model using ANN provided quite satisfactory results, and that it can be used for online tool wear estimation.

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