Towards a Practical Means of Predicting Weld Distortion

2001 ◽  
Vol 17 (02) ◽  
pp. 62-68
Author(s):  
George J. Bruce ◽  
M. Z. Yuliadi ◽  
A. Shahab

Distortion due to heat input from welding is well known, but difficult to predict. It causes rework, adds cost and may affect strength. The paper addresses the complexity of the problem using a neural network model as a predictor. This gave good agreement with experimental distortion data. The sensitivity of results to different variables, including chemical composition, is reported.

1999 ◽  
Vol 15 (04) ◽  
pp. 191-197
Author(s):  
M. Z. Yuliadi ◽  
A. Shahab ◽  
G. Bruce

Ship plate distortion results in a decrease in strength and aesthetics, has a detrimental effect on the fabrication process, as well as an increase in production cost due to the need for correction. Welding heat has been regarded as a major contributor to distortion. Assessing the distortion problem, without making assumptions, is extremely difficult due to the complexity of the variables involved, e.g., welding procedures, materials, design, and geometry. This paper develops a neural network model to predict the topology of ship plate distortion. The developed model presents good agreement with actual distortion data that have been obtained. In terms of variable sensitivity, chemical composition should be taken into account.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 1074-1079 ◽  
Author(s):  
LAIBO SUN ◽  
CHUANYOU ZHANG ◽  
QINGFENG WANG ◽  
MINGZHI WANG ◽  
ZESHENG YAN

In this investigation, a neural network model was established to predict mechanical properties of 25 CrMo 48 V seamless tubes. The sensitivity analysis was also performed to estimate the relative significance of each chemical composition in mechanical behavior of steel tubes. The results of this investigation show that there is a good agreement between experimental and predicted values indicating desirable validity of the model. Among those alloying elements, the elements of carbon, silicon and chromium tended to play a more important role in controlling both the yielding strength and the Charpy-V-Notch transverse impact toughness. In comparison, the impurities such as O , N , S and P have a relatively weak impact. More detailed dependences of mechanical properties on each chemical composition in isolation can be revealed using the established model. The well-trained neural network has a great potential in designing tough and ultrahigh-strength seamless tubes and modeling the on-line production parameters.


2005 ◽  
Vol 16 (03) ◽  
pp. 427-437 ◽  
Author(s):  
FATİH YAŞAR

In this work, the Hopfield neural network model with infinite-range interactions is simulated by using the multicanonical algorithm. All simulations and measurements are done in spin glass states of the model with discrete ± 1 values of the random variables. Physical quantities such as the energy density, the ground-state entropy and the order parameters are evaluated at all temperatures. Our results in the spin glass region show multiple degenerate ground-states and good agreement with the replica symmetry mean field solutions.


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