scholarly journals Determination of Energy and Exergy of Syngas Produced from Air-steam Gasification of Wheat Straw in a Dual Distributer Fluidized Bed Gasifier

2019 ◽  
pp. 1-24
Author(s):  
Yaning Zhang ◽  
Abdel Ghaly ◽  
Samy S. Sadaka ◽  
Bingxi Li
Keyword(s):  
Total Energy ◽  
Wheat Straw ◽  
Fluidized Bed ◽  
Steam Gasification ◽  
Operating Conditions ◽  
Steam Flow ◽  
Flow Rates ◽  
Energy And Exergy ◽  
Fluidized Bed Gasifier

The energy and exergy of syngas produced from air-steam gasification of wheat straw in a dual-distributor fluidized bed gasifier under different operating conditions were evaluated. Three fluidization velocities (0.35, 0.40 and 0.45 m/s), 3 steam flow rates (0.20, 0.25 and 0.30 kg/min) and 3 biomass: steam ratios (3.00, 4.00 and 5.00 kg/kg) were investigated. The energy values of CO, H2, N2, CO2, CH4, C2H4 and C2H6 varied within the ranges of 1627.09-4646.60, 1543.30-2896.11, 274.75-1742.86, 82.03-574.24, 3225.39-4931.40, 1493.35-3777.44 and 892.74-2319.72 kJ/kg fuel, respectively. The overall energy distribution was (CH4 & CO & C2H4 & H2)>C2H6>(N2 & CO2). The results showed that when the fluidization velocity (FV) was increased from 0.35 m/s to 0.45 m/s (28.57%), the total energy of syngas increased by 1.16-28.59% depending on the steam flow rate (SFR} and biomass: steam ratio (B:S) used. Increasing the SFR from 0.20 kg/min to 0.30 kg/min (50.00%) decreased the total energy of syngas by 27.23-62.35% depending on the FV and B:S used. Increasing the B:S from 3.00 kg/kg to 5.00 kg/kg (66.67%) decreased the total energy of syngas by 11.86-37.33% depending on the FV and SFR used. The exergy values of CO, H2, N2, CO2, CH4, C2H4 and C2H6 were in the ranges of 1486.70-4224.40, 1183.82-2209.00, 60.26-677.26, 54.02-452.97, 2913.74-4448.38, 1404.76-3541.76 and 833.00-2156.42 kJ/kg fuel, respectively. The overall exergy distribution was (CH4 & CO)>(C2H4 & H2 & C2H6)>(N2 &CO2). When the FV was increased from 0.35 to 0.45 m/s(28.57%), the total exergy of syngas increased by 1.45-26.93% depending on the SFR and B:S used. Increasing the SFR from 0.20 kg/min to 0.30 kg/min (50.00%) decreased the total exergy of syngas by 26.78-63.26% depending on the FV and B:S used. Increasing the B:S from 3.00 kg/kg to 5.00 kg/kg (66.67%) decreased the total exergy of syngas by 10.32-36.07% depending on the FV and SFR used. The effect of SFR on the total energy and total exergy of syngas was the highest, followed by B:S and FV. The highest energy (20004.54 kJ/kg fuel) and exergy (16886.06 kJ/kg fuel) of syngas were obtained at the FV of 0.45 m/s, the SFR of 0.20 kg/min and the B:S of 3.00 kg/kg.

scholarly journals Technological Solutions and Tools for Circular Bioeconomy in Low-Carbon Transition: Simulation Modeling of Rice Husks Gasification for CHP by Aspen PLUS V9 and Feasibility Study by Aspen Process Economic Analyzer

Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 2006
Author(s):  
Diamantis Almpantis ◽  
Anastasia Zabaniotou
Keyword(s):  
Fluidized Bed ◽  
Rice Husk ◽  
Aspen Plus ◽  
Economic Assessment ◽  
Product Yield ◽  
Steam Gasification ◽  
Low Carbon ◽  
Simulation Tools ◽  
Fluidized Bed Gasifier ◽  
Annual Earnings

This study explored the suitability of simulation tools for accurately predicting fluidized bed gasification in various scenarios without disturbing the operational system, and dedicating time to experimentation, in the aim of benefiting the decision makers and investors of the low-carbon waste-based bioenergy sector, in accelerating circular bioeconomy solutions. More specifically, this study aimed to offer a customized circular bioeconomy solution for a rice processing residue. The objectives were the simulation and economic assessment of an air atmospheric fluidized bed gasification system fueled with rice husk, for combined heat and power generation, by using the tools of Aspen Plus V9, and the Aspen Process Economic Analyzer. The simulation model was based on the Gibbs energy minimization concept. The technological configurations of the SMARt-CHP technology were used. A parametric study was conducted to understand the influence of process variables on product yield, while three different scenarios were compared: (1) air gasification; (2) steam gasification; and (3) oxygen-steam gasification-based scenario. Simulated results show good accuracy for the prediction of H2 in syngas from air gasification, but not for the other gas components, especially regarding CO and CH4 content. It seems that the RGIBBS and Gibbs free minimization concept is far from simulating the operation of a fluidized bed gasifier. The air gasification scenario for a capacity of 25.000 t/y rice husk was assessed for its economic viability. The economic assessment resulted in net annual earnings of EUR 5.1 million and a positive annual revenue of EUR 168/(t/y), an excellent pay out time (POT = 0.21) and return of investment (ROI = 2.8). The results are dependent on the choices and assumptions made.

Experimental and Numerical Study of Cold Gas-Solid Flow Regimes in a Fluidized Bed Gasifier

2017 ◽  
Author(s):  
Anton Pylypenko ◽  
Yevgenii Rastigejev ◽  
Lijun Wang ◽  
Abolghasem Shahbazi
Keyword(s):  
Fluidized Bed ◽  
Numerical Study ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Silica Sand ◽  
State University ◽  
Solid Flow ◽  
Fluidized Bed Gasifier ◽  
Isothermal Gas ◽  
Cold Gas

The objective of this work is to analyze the dynamics and regimes of cold gas-solid flow in a biomass gasifier that is built at North Carolina Agricultural and Technical State University and to identify its corresponding ranges of operating conditions. The value of the minimum fluidization velocity Umf ≈ 8 cm/s has been found experimentally in a series of measurements of a pressure drop in the fluidized bed filled with Gledart type-B silica sand for the range of superficial gas velocities between 0 and 40 cm/s. To complement the experimental results, a set of three-dimensional numerical simulations of the isothermal gas-solid flow based on Eulerian-Eulerian approach has been performed. The analysis of the fluidization characteristics such as axial void fraction distributions has allowed us to evaluate the dependence of the bed expansion ratios from the flow superficial velocity. Good agreement between experimental and numerical results for the considered operating conditions of the gasifier has been observed.

Dynamic simulation study of the steam temperature in a ultra-supercritical circulating fluidized bed boiler system

2020 ◽  
pp. 095765092091530
Author(s):  
Seongil Kim ◽  
Sangmin Choi ◽  
Tae-Ho Song ◽  
Jari Lappalainen
Keyword(s):  
Fluidized Bed ◽  
Dynamic Simulation ◽  
Circulating Fluidized Bed ◽  
Steam Flow ◽  
Plant Performance ◽  
Steam Temperature ◽  
Cfb Boiler ◽  
Flow Rates ◽  
Fuel Flow ◽  
Load Change

A dynamic simulation of a modern ultra-supercritical circulating fluidized bed (USC-CFB) boiler system was performed using a physics-based model, where the boiler system was composed of an integrated system of heat exchanger (HEX) blocks. In each of the discretized elements of the HEX blocks, supercritical steam flow interacted with the solid–gas flow via heat transfer, and conservation laws, and physical phenomena of the CFB, and the supercritical steam flow was modeled to obtain the flow properties of each material side. By utilizing this model, the dynamic behavior of the main steam temperature, which was selected as the representative performance parameter for achieving safe and fast load changes, was simulated in response to changes applied to the main operating parameters such as the feedwater and fuel flow rates. The dynamic characteristics of the USC-CFB boiler were demonstrated by presenting the temperature responses of the steam and the circulating solid–gas after a step change in the feedwater and fuel flow rates. In the case of a load change, the dynamic response of the steam temperature was quantitatively presented by showing the transient overshoot and undershoot behavior, depending on the selection of the ramp speed when changing the feedwater and fuel flow rates. The steam temperature was also shown to be controlled by manipulating the inlet solid mass flow rate into the final superheater section of the external HEX. The comprehensive set of plant performance data that was generated from the model simulation can be utilized in setting up the operation strategies and/or in determining the control parameters for achieving stable steam temperature behavior during a load change.

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