Study of alumina prepared from Iraqi kaolin

The current research was conducted to report the synthesis of alumina powder from Iraqi kaolin. The kaolin was transformed to metakaolin by calcinations at temperature 800 °C for three hours. Then the calcined kaolin was treated with (1.5 M) from H2SO4 for 6 hours to form Al2(SO4)3.12H2O solution. The precipitate was dried at 80oC for 10 hours and calcinations at different temperatures for two hours. The samples which result was characterized by X–Ray diffraction (XRD) and X–Ray fluorescence (XRF). The results indicate to the crystalline hydrate aluminum sulfate for the sample that be as – synthesis and when calcinations at 600 oC transformed into aluminum sulfate phase. The phases of alumina which we obtain consisted of a gamma alumina phase which getting at calcinations 1000 oC and an alpha alumina phase at calcinations 1300 oC.The optimum conditions for preparation alumina from Iraqi kaolin is at reaction time 6 hours, particle size 75μm and concentration acid is (1.5 M) where was the highest percentage of extraction alumina is 98.8%. The effect of calcinations temperature on the rate of extracted alumina was studying in this research and found that the alumina ratio was extracted increasing with increase the calcinations temperature.

ALUMINA PHASE TRANSFORMATION FROM THERMAL DECOMPOSITION OF AMMONIUM ALUM SYNTHESIZED FROM KANKARA KAOLIN

Thermal stability of transitional alumina phases produced from ammonium alum using Kankara kaolin as starting material was studied. Wet beneficiation method was employed to purify the starting material, after which it was calcined and dealuminated with sulphuric acid. The elemental composition, mineralogical, and physiological analyses were carried out using X-ray fluorescence (XRF), X-ray diffraction (XRD) and Brunauer-Emmett-Teller (BET) techniques respectively. The ammonium alum was thermally treated by varying the calcination temperature from 700 to 1200°C and varying the time of calcination from 1 to 4 h. The formation of gamma alumina began at calcination temperature of 825°C for calcination time of 3 h, which was found to be lower than reported works of 900°C. It was found to be stable at higher temperature of 1125°C, above which phase transformation to alpha alumina was observed. The observed wide range of thermal stability of the gamma alumina phase gives it good advantage to be used for high temperature applications, such as support for catalyst promoters. Alpha alumina phase formation began at 1150°C and was fully formed at 1200°C. BET specific surface area of 166 m2/g was obtained for the gamma alumina phase which was high enough for it application as support for catalyst, catalyst and adsorbent. http://dx.doi.org/10.4314/njt.v36i3.23