reaction sintering
Recently Published Documents


TOTAL DOCUMENTS

649
(FIVE YEARS 73)

H-INDEX

34
(FIVE YEARS 4)

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 583
Author(s):  
Pedro José Sánchez-Soto ◽  
Dolores Eliche-Quesada ◽  
Sergio Martínez-Martínez ◽  
Luis Pérez-Villarejo ◽  
Eduardo Garzón

A deposit of raw kaolin, located in West Andalusia (Spain), was studied in this work using a representative sample. The methods of characterization were X-ray diffraction (XRD), X-ray fluorescence (XRF), particle size analysis by sieving and sedimentation, and thermal analysis. The ceramic properties were determined. A sample of commercial kaolin from Burela (Lugo, Spain), with applications in the ceramic industry, was used in some determinations for comparison purposes. The kaolin deposit has been produced by alteration of feldspar-rich rocks. This raw kaolin was applied as an additive in local manufactures of ceramics and refractories. However, there is not previous studies concerning its characteristics and firing properties. Thus, the meaning of this investigation was to conduct a scientific study on this subject and to evaluate the possibilities of application. The raw kaolin was washed for the beneficiation of the rock using water to increase the kaolinite content of the resultant material. The results indicated that the kaolinite content of the raw material was 20 wt % as determined by XRD, showing ~23 wt % of particles lower than 63 µm. The kaolinite content of the fraction lower than 63 µm was 50 wt %. Thus, an improvement of the kaolinite content of this raw kaolin was produced by wet separation. However, the kaolin was considered as a waste kaolin, with microcline, muscovite and quartz identified by XRD. Thermal analyses by Thermo-Dilatometry (TD), Differential Thermal Analysis (DTA) and Thermo-Gravimetry (TG) allowed observe kaolinite thermal decomposition, quartz phase transition and sintering effects. Pressed samples of this raw kaolin, the fraction lower than 63 µm obtained by water washing and the raw kaolin ground using a hammer mill were fired at several temperatures in the range 1000–1500 °C for 2 h. The ceramic properties of all these samples were determined and compared. The results showed the progressive linear firing shrinkage by sintering in these samples, with a maximum value of ~9% in the fraction lower than 63 µm. In general, water absorption capacity of the fired samples showed a decrease from ~18–20% at 1050 °C up to almost zero after firing at 1300 °C, followed by an increase of the experimental values. The open porosity was almost zero after firing at 1350 °C for 2 h and the bulk density reached a maximum value of 2.40 g/cm3 as observed in the ground raw kaolin sample. The XRD examination of fired samples indicated that they are composed by mullite, from kaolinite thermal decomposition, and quartz, present in the raw sample, as main crystalline phases besides a vitreous phase. Fully-densified or vitrified materials were obtained by firing at 1300–1350 °C for 2 h. In a second step of this research, it was examined the promising application of the previous study to increase the amount of mullite by incorporation of alumina (α-alumina) to this kaolin sample. Firing of mixtures, prepared using this kaolin and α-alumina under wet processing conditions, produced the increase of mullite in relative proportion by reaction sintering at temperatures higher than 1500 °C for 2 h. Consequently, a mullite refractory can be prepared using this kaolin. This processing of high-alumina refractories is favoured by a previous size separation, which increases the kaolinite content, or better a grinding treatment of the raw kaolin.


ACS Omega ◽  
2022 ◽  
Author(s):  
Oleksii Popov ◽  
Vladimir Vishnyakov ◽  
Leigh Fleming ◽  
Maxim Podgurskiy ◽  
Liam Blunt
Keyword(s):  

Author(s):  
Richard Hinterding ◽  
Desiree Rieks ◽  
Patrick A. Kißling ◽  
Lukas Steinbach ◽  
Nadja C. Bigall ◽  
...  

AbstractCeramic composites composed of oxide materials have been synthesized by reaction sintering of Ca3Co4O9 with BiCuSeO nanosheets. In situ x-ray diffraction and thermogravimetric analyses of the compound powders were conducted to understand the phase transformations during heating up to 1173 K. Further thermogravimetric analyses investigated the thermal stability of the composites and the completion of reaction sintering. The microstructure of the formed phases after reaction sintering and the composition of the composites were investigated for varying mixtures. Depending on the amount of BiCuSeO used, the phases present and their composition differed, having a significant impact on the thermoelectric properties. The increase of the electrical conductivity at a simultaneously high Seebeck coefficient resulted in a large power factor of 5.4 $$\mu $$ μ W cm−1 K−2, more than twice that of pristine Ca3Co4O9.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7316
Author(s):  
Kamil Wojciechowski ◽  
Radosław Lach ◽  
Magdalena Stan ◽  
Łukasz Łańcucki ◽  
Marta Gajewska ◽  
...  

Yttrium iron garnet was obtained using four methods of synthesis. A modified citrate method and a modified citrate method with YIG (yttrium iron garnet, Y3Fe5O12) nucleation were used. In two subsequent methods, YIP (yttrium iron perovskite, YFeO3) and α-Fe2O3 obtained in the first case by the citrate method and in the second by precipitation of precursors with an ammonia solution were used as the input precursors for reaction sintering. Differential scanning calorimetry (DSC) measurements of the output powders obtained by all methods allowed to identify the effects observed during the temperature increase. Dilatometric measurements allowed to determine the changes in linear dimensions at individual stages of reaction sintering. In the case of materials obtained by the citrate method, two effects occur with the increasing temperature, the first of which corresponds to the reaction of the formation of yttrium iron perovskite (YIP), and the second is responsible for the reaction of the garnet (YIG) formation. However, in the case of heat treatment of the mixture of YIP and α-Fe2O3, we observe only the effect responsible for the solid state reaction leading to the formation of yttrium iron garnet. The obtained materials were reaction sintered at temperatures of 1300 and 1400 °C. Only in the case of material obtained from a mixture of perovskite and iron(III) oxide obtained by ammonia precipitation at temperature of 1400 °C were densities achieved higher than 98% of the theoretical density. The use of Hot Isostatic Pressing (HIP) in the case of this material allowed to eliminate the remaining porosity and to obtain full density.


2021 ◽  
Author(s):  
Haibo YU ◽  
Yanliang WEI ◽  
Xiaolin ZHANG ◽  
Dang WANG ◽  
Yuying ZHANG ◽  
...  

Abstract Dielectric properties of CaCu3Ti4O12 (CCTO) ceramics were studied by doping amount of Zr4+ donor on the basis of doping Y3+ donor. Ca0.97Y0.03Cu3Ti4-xZrxO12 (x=0, 0.005, 0.010, 0.015, CYCTZO) ceramics were prepared by reaction sintering method, and the phase structure, microstructure and dielectric properties of the ceramics were studied. The single phase CCTO was detected in all ceramic samples. SEM images of samples showed a high density and uniform-sized microstructure, and the average grain sizes of the ceramics was reduced with increasing content of Zr4+ donor. Interestingly, the dielectric constant (εr) was increased significantly while the dielectric loss tangent (tanδ) was decreased with the suitable doping amount of Zr4+. CYCTZO ceramics with x=0.010 exhibited a relatively high εr value of 1.02×105 at 1kHz. Meanwhile, the improved grain boundaries response and dielectric properties were closely related to the strengthened grain boundaries resistance (Rgb). The present results indicate that the εr was improved and the tanδ was reduced by doping Zr4+ donors in Ca0.97Y0.03Cu3Ti4O12 (CYCTO) ceramics and explained that the electrical properties were closely related to the electrical heterogeneity of ceramic grains and grain boundaries.


Author(s):  
Vinícius S. G. Oliveira ◽  
Gilberto S. Falk ◽  
Dachamir Hotza ◽  
Sergio Yesid Gómez González

2021 ◽  
Vol 12 (5) ◽  
pp. 1125-1138
Author(s):  
K. B. Povarova ◽  
A. E. Morozov ◽  
A. A. Drozdov ◽  
A. V. Antonova ◽  
M. A. Bulakhtina

Sign in / Sign up

Export Citation Format

Share Document