Section 1. Introduction

This document has been prepared by the Water Technology Subcommittee of the ASME Research and Technology Committee on Steam and Water in Thermal Systems as a consensus of proper current operating practices for the control of feedwater and boiler water chemistry in the operation of industrial and institutional, high duty, primary fuel fired boilers. These practices are aimed at minimizing corrosion, deposition, cleaning requirements, and unscheduled outages in the steam generators and associated condensate, feedwater and steam systems for boilers, and steam system components which are currently available. This publication is an expansion and revision of the operating practice consensus documents previously issued by the Committee [1-3]. The tabulated values herein update and replace the ones previously published. Titles have been edited and clarified. The text has been reordered and modified where necessary. THE TEXT IS OF PRIME IMPORTANCE AND SHOULD BE CONSIDERED FULLY BEFORE USING THE TABULATED VALUES. One Appendix has been added to provide additional guidance.

Error analysis system of industrial steam heat flow based on neural network computer simulation

The paper focuses on the analysis of the neural network mathematical model for temperature and pressure compensation in steam flow measurement, summarizes two types of compensation models suitable for DCS configuration, and introduces the realization of steam flow measurement in ABB Industrial TDCS configuration ways and methods of temperature and pressure compensation. At the same time, the paper uses the scientific neural network intelligent model control method to analyze, optimize, configure and manage the information, improve the operation and management level of the steam system, and realize the optimized operation of the steam system, so as to achieve the purpose of energy saving and consumption reduction.

Steam System Load Shedding Operational Analysis Using Dynamics Simulation of a Fertilizer Plant

Steam system operation of a fertilizer plant can be complex due to high number of equipment, unavailable redundancy of steam suppliers and inter-dependency behaviour between steam users. The plant is subjected to partial or total shutdown whenever one boiler trips as both existing boilers are operating close to design capacity. Installation of an additional boiler will provide additional capacity margin in the event of one boiler trips. iCON(Symmetry) was used as the dynamic process simulation tool to establish proper management for load shedding activity with three boilers in operation. Model was developed for the integrated steam header, fuel gas and boiler feed water network. A detailed representation of the actual plant was achieved by incorporating plant hydraulics based on actual piping configurations, high fidelity equipment modelling, process control configurations, trip sequencing and operator manual interventions. This approach gives high accuracy in replicating the plant’s transient behaviour for load shedding case studies. The case studies prove the three boiler arrangement is able to sustain the plant’s continuous operation. An operational strategy was developed to minimize the impact of equipment trips. It is recommended to expand the model to include the process side to represent the actual plant behaviour with higher accuracy.