Co-Deposition Mechanisms of Calcium Sulfate and Calcium Carbonate Scale in Produced Water

Co-precipitation of mineral-based salts during scaling remains poorly understood and thermodynamically undefined within the water industry. This study focuses on investigating calcium carbonate and calcium sulfate mixed precipitation in scaling. Scaling is often observed in the produced water supply as a result of treatment processes. Co-precipitation results were compared with experimental results of a single salt crystallization. Several parameters were carefully monitored, including the electrical conductivity, pH value, crystal morphology and crystal form. The existence of the calcium carbonate scale in the mixed system encourages the loose calcium sulfate scale to become more tightly packed. The mixed scale was firmly adhered to the beaker, and the adhesion of the co-deposition product was located between the pure calcium sulfate scale and the pure calcium carbonate scale. The crystalline form of calcium sulfate was gypsum in both pure material deposition and mixed deposition, while the calcium carbonate scale was stable in calcite form in the pure material deposition. In the co-deposition, apart from calcite form, some calcium carbonate scale crystals had metastable vaterite form. This indicated that the presence of SO42− ions reduced the energy barrier of the calcium carbonate scale and hindered its transformation from a vaterite form to a calcite one, and the increase in HCO3− content inhibited the formation of calcium sulfate scale.

Inhibition of Poly(ethylenediaminetetraacetic acid-diethanolamine) on Deposition of Calcium Sulfate Crystal in Simulated Industrial Water

Calcium sulfate scale is a typical deposit on the equipment pieces or pipes of an industrial water system. Scale inhibitors could obviously reduce the precipitation of calcium sulfate crystal. The development and research of late-model environmentally friendly polymer inhibitors are often urgent problems to be addressed. A water-soluble poly(ethylenediaminetetraacetic acid-diethanolamine) (PEDTA-DEA) was successfully synthesized by thermal polycondensation of ethylenediaminetetraacetic acid (EDTA) with diethanolamine (DEA). The polymer product was characterized by Fourier infrared spectrum (FTIR) and the molecular weight was measured by gel chromatography, which confirms the polymerization of the two monomers. The inhibition effect of the polymer against calcium sulfate deposition was studied by static scale inhibition tests. When the Ca2+ concentration is 3000 mg/L, and the dosage of the polymer inhibitor is 10 mg/L, the inhibition effect exceeds 90%. The results show that PEDTA-DEA can inhibit the precipitation of calcium sulfate and reduce the deposition of calcium sulfate scale. The precipitate of calcium sulfate collected from the static scale inhibition test solution was analyzed by FTIR, scanning electron microscope (SEM) and X-ray diffraction (XRD). The results revealed that the addition of the polymer significantly changes the calcium sulfate crystal’s growth shape. Therefore, PEDTA-DEA is a potential calcium sulfate precipitation inhibitor for the industrial water system.