Intragranular bainite is known to be effective to develop toughness greatly in steels.
Effects of aging below eutectoid temperature before austenitization, the deformation before solution
treatment and the duration of solution treatment on nucleation of intragranular bainite have been
examined. In the austenite (γ) region where carbide pre-existed, the stress due to inverse
transformation, ferrite (α) to γ, would be introduced into fine austenitized region with lower transus
temperature to γ, resulting in the introduction of stable small-angle boundary at high temperatures
acting as the nucleation site for intragranular bainite lath. Deformation of α by cold rolling before
solution treatment enhances the nucleation of intragranular bainite, suggesting that the above γ
region through the inverse transformation is easily deformed by the hardened neighboring α. In the
deformed γ region, small-angle boundary would be more easily introduced, acting as nucleation site
for intragranular bainite. Intragranular bainite lath grew and hardness decreased by prolonging the
duration of solution treatment, indicating that transformation stress introduced by the pre-treatment
was influenced by solution treatment. The effect of sulfur addition on formation of intragranular
bainite was also analyzed.