Fully-coupled micro–macro finite element simulations of the Nakajima test using parallel computational homogenization

The Nakajima test is a well-known material test from the steel and metal industry to determine the forming limit of sheet metal. It is demonstrated how FE2TI, our highly parallel scalable implementation of the computational homogenization method FE$$^2$$ 2 , can be used for the simulation of the Nakajima test. In this test, a sample sheet geometry is clamped between a blank holder and a die. Then, a hemispherical punch is driven into the specimen until material failure occurs. For the simulation of the Nakajima test, our software package FE2TI has been enhanced with a frictionless contact formulation on the macroscopic level using the penalty method. The appropriate choice of suitable boundary conditions as well as the influence of symmetry assumptions regarding the symmetric test setup are discussed. In order to be able to solve larger macroscopic problems more efficiently, the balancing domain decomposition by constraints (BDDC) approach has been implemented on the macroscopic level as an alternative to a sparse direct solver. To improve the computational efficiency of FE2TI even further, additionally, an adaptive load step approach has been implemented and different extrapolation strategies are compared. Both strategies yield a significant reduction of the overall computing time. Furthermore, a strategy to dynamically increase the penalty parameter is presented which allows to resolve the contact conditions more accurately without increasing the overall computing time too much. Numerically computed forming limit diagrams based on virtual Nakajima tests are presented.

Learning Adaptive Coarse Spaces of BDDC Algorithms for Stochastic Elliptic Problems with Oscillatory and High Contrast Coefficients

In this paper, we consider the balancing domain decomposition by constraints (BDDC) algorithm with adaptive coarse spaces for a class of stochastic elliptic problems. The key ingredient in the construction of the coarse space is the solutions of local spectral problems, which depend on the coefficient of the PDE. This poses a significant challenge for stochastic coefficients as it is computationally expensive to solve the local spectral problems for every realization of the coefficient. To tackle this computational burden, we propose a machine learning approach. Our method is based on the use of a deep neural network (DNN) to approximate the relation between the stochastic coefficients and the coarse spaces. For the input of the DNN, we apply the Karhunen–Loève expansion and use the first few dominant terms in the expansion. The output of the DNN is the resulting coarse space, which is then applied with the standard adaptive BDDC algorithm. We will present some numerical results with oscillatory and high contrast coefficients to show the efficiency and robustness of the proposed scheme.