imperfect production process
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2021 ◽  
Author(s):  
Ehab A. Bazan

A consignment stock is a type of supply-chain coordination for the management of supply-chains in which there is a joint vendor and buyer policy that is mainly focused on having the vendor manage the buyer's inventory. This thesis aims to investigate the consignment stock strategy in a single-vendor single-buyer supply-chain context considering imperfect items that may be produced from an imperfect production process. It develops a flexible mathematical model that allows for managerial decisions with regards to imperfect items and seeks to minimize costs (maximize profits) of the supply-chain. Such managerial decisions include scrapping items at a cost, selling them for a marginal profit to a secondary market, applying re-work, and/or applying minor setups to restore the production process. Results show that the introduction of imperfect items increases the batch size and reduces the number of shipments. Minor setups were shown to reduce cost, increase the number of shipments and reduce its size.



2021 ◽  
Author(s):  
Ehab A. Bazan

A consignment stock is a type of supply-chain coordination for the management of supply-chains in which there is a joint vendor and buyer policy that is mainly focused on having the vendor manage the buyer's inventory. This thesis aims to investigate the consignment stock strategy in a single-vendor single-buyer supply-chain context considering imperfect items that may be produced from an imperfect production process. It develops a flexible mathematical model that allows for managerial decisions with regards to imperfect items and seeks to minimize costs (maximize profits) of the supply-chain. Such managerial decisions include scrapping items at a cost, selling them for a marginal profit to a secondary market, applying re-work, and/or applying minor setups to restore the production process. Results show that the introduction of imperfect items increases the batch size and reduces the number of shipments. Minor setups were shown to reduce cost, increase the number of shipments and reduce its size.





2020 ◽  
Vol 93 ◽  
pp. 106397 ◽  
Author(s):  
Sujit Kumar De ◽  
Prasun Kumar Nayak ◽  
Anup Khan ◽  
Kousik Bhattacharya ◽  
Florentin Smarandache


2020 ◽  
Vol 54 (1) ◽  
pp. 251-266 ◽  
Author(s):  
Rekha Guchhait ◽  
Bikash Koli Dey ◽  
Shaktipada Bhuniya ◽  
Baisakhi Ganguly ◽  
Buddhadev Mandal ◽  
...  

Cost reduction for setup and improvement of processes quality are the main target of this research along with free minimal repair warranty for an imperfect production System. This paper deals with the effect of setup cost reduction and process quality improvement on the optimal production cycle time for an imperfect production process with free product minimal repair warranty. Here the production system is subject to a random breakdown from an controlled system to an out-of-control state. Shortages are fully backlogged. The main target to minimize the total cost by simultaneously optimizing the production run time, setup cost, and process quality. A solution algorithm with some numerical experiments are provided such as the proposed model can illustrate briefly. Sensitivity analysis section is decorated for the optimal solution of the model with respect to major cost parameters of the system are carried out, and the implications of the analysis are discussed.



Mathematics ◽  
2019 ◽  
Vol 7 (6) ◽  
pp. 497 ◽  
Author(s):  
Biswajit Sarkar ◽  
Mehran Ullah ◽  
Seok-Beom Choi

Environmental deterioration is one of the current hot topics of the business world. To cope with the negative environmental impacts of corporate activities, researchers introduced the concept of closed-loop supply chain (CLSC) management and remanufacturing. This paper studies joint inventory and pricing decisions in a multi-echelon CLSC model that considers online to offline (O2O) business strategy. An imperfect production process is examined with a random defective rate that follows a probability distribution. The results show that the O2O channel increases the profit of the system. For the defective rate, three different distributions are considered and three examples are solved. The results of the three examples conclude that the highest profit is generated when the defective rate follows a uniform distribution. Furthermore, based on the salvage value of defective items, two cases were studied. Results and sensitivity analysis show that the increase in defective rate does not reduce total profit in every situation, as perceived by the existing literature. Sensitivity analysis and numerical examples are given to show robustness of the model and draw important managerial insights.



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