Synthesis of a Compound Phosphorus-Nitrogen Intumescent Flame Retardant for Applications to Raw Lacquer

Raw lacquer (RL) is a natural polymer compound with highly promising applications; however, its inflammable attribute restricts the industrial applications. In this study, melamine is used to formulate tri (1-melamine-2-propanol) phosphate (FR-1), after which it is synthesized with ammonium phosphate (FR-2) and diatomite to form a compound phosphorus-nitrogen intumescent flame retardant (IFR). Next, IFR is used as the filling agent that then cross-links with RL, and as such RL/IFR membranes are formed after the curing. The limiting oxygen index (LOI) measurement, the vertical combustion test (UL-94), the microshape calorimetric analysis (CCT), and the thermal gravimetric analysis (TGA) are conducted to examine the combustion resistance and thermal stability of the membranes. Fourier transform infrared spectroscopy (FT-IR) and electron scanning microscope (SEM) are performed to separately characterize the structure and compatibility; the mechanical properties of the membranes are also evaluated. The vertical combustion test results confirm that with 30 wt% of IFR, RL/IFR membranes acquire 12.3% higher LOI and a vertically combustion of V-0 level. The TGA indicates that RL/IFR membranes demonstrate a greater adhesion level, a higher rigidity, and better luster than pure RL membranes.

A Study on the Improvement of Using Raw Lacquer and Electrospinning on Properties of PVP Nanofilms

Raw lacquer (RL), ethanol being used as the solvent, was added to polyvinyl pyrrolidone (PVP) and then electrospun into RL/PVP nanofilms. Manufacturing parameters such as RL/PVP ratio, voltage, flow velocity, needle type, and the distance between syringe and the collection board were systematically investigated. A scanning electronic microscope (SEM) was used to observe the surface morphology of nanofilms; the block drop method was used to measure the water contact angle; the mechanical properties of RL/PVP nanofilms of different proportions were tested by universal material testing machine; and Fourier-transform infrared spectroscopy (FT-IR) was used to characterize the structure. Based on the water resistance and acid resistance measurements, the proposed nanofilms demonstrated to be water and acid resistant were successfully produced. The results show that PVP that melts in water becomes incompatible with water after adding raw lacquer, and the acid resistance is greatly improved. Furthermore, the smaller the fiber diameter, the better the mechanical properties of the nanofilms are under low ratio of RL/PVP. With a high proportion of RL/PVP, the inner structure of the nanofilm is denser, and the water resistance and acid resistance are better. The dense structure can protect the inner material of the nanofilms.