Implicit or explicit time integration schemes in the PFEM modeling of metal cutting processes

This work presents the development of an explicit/implicit particle finite element method (PFEM) for the 2D modeling of metal cutting processes. The purpose is to study the efficiency of implicit and explicit time integration schemes in terms of precision, accuracy and computing time. The formulation for implicit and explicit time marching schemes is developed, and a detailed study on the explicit solution steps is presented. The PFEM remeshing procedures for insertion and removal of particles have been improved to model the multiple scales of time and/or space of the solution. The detection and treatment of the rigid tool contact are presented for both, implicit and explicit schemes. The performance of explicit/implicit integration is studied with a set of different two-dimensional orthogonal cutting tests of AISI 4340 steel at cutting speeds ranging from 1 m/s up to 30 m/s. It was shown that if the correct selection of the time integration scheme is made, the computing time can decrease up to 40 times. It allows us to affirm that the computing time of the PFEM simulations can be excessive due to the used time marching scheme independently of the meshing process. As a practical result, a set of recommendations to select the time integration schemes for a given cutting speed are given. This is intended to minimize one of the negative constraints pointed out by the industry when using metal cutting simulators.

A New Class of A Stable Summation by Parts Time Integration Schemes with Strong Initial Conditions

Since integration by parts is an important tool when deriving energy or entropy estimates for differential equations, one may conjecture that some form of summation by parts (SBP) property is involved in provably stable numerical methods. This article contributes to this topic by proposing a novel class of A stable SBP time integration methods which can also be reformulated as implicit Runge-Kutta methods. In contrast to existing SBP time integration methods using simultaneous approximation terms to impose the initial condition weakly, the new schemes use a projection method to impose the initial condition strongly without destroying the SBP property. The new class of methods includes the classical Lobatto IIIA collocation method, not previously formulated as an SBP scheme. Additionally, a related SBP scheme including the classical Lobatto IIIB collocation method is developed.