Simple shear plastic deformation behavior of polycarbonate plate due to the equal channel angular extrusion process. I: Finite element methods modeling

1999 ◽  
Vol 39 (12) ◽  
pp. 2505-2515 ◽  
Author(s):  
Hung-Jue Sue ◽  
Hector Dilan ◽  
Chris K.-Y. Li
2010 ◽  
Vol 654-656 ◽  
pp. 1574-1577 ◽  
Author(s):  
A. Krishnaiah ◽  
K. Kumaran ◽  
Chakkingal Uday

Equal channel angular extrusion (ECAE) is a severe plastic deformation (SPD) method for obtaining bulk nanostructured materials. The ECAE die consists of two equal channels that intersect at an angle, usually between 90° and 135°. In the present study, the plastic deformation behavior of the Cu during the ECAE process with 120° die through multiple passes was investigated. Finite element modelling was included in order to analyze the deformation behavior as the material passes through the die. In order to perform the FEM simulations the properties of the commercial purity Cu have been selected.


2013 ◽  
Vol 479-480 ◽  
pp. 181-186 ◽  
Author(s):  
Dyi Cheng Chen ◽  
Yi Ju Li ◽  
Gow Yi Tzou

The shear plastic deformation behavior of a material during equal channel angular (ECA) extrusion is governed primarily by the die geometry, the material properties, and the process conditions. This paper employs the rigid-plastic finite element (FE) to investigate the plastic deformation behavior of Ti-6Al-4V titanium alloy during ECA extrusion processing. Under various ECA extrusion conditions, the FE analysis investigates the damage factor distribution, the effective stress-strain distribution, and the die load at the exit. The relative influences of the internal angle between the two die channels, the friction factors, the titanium alloy temperature and the strain rate of billet are systematically examined. In addition, the Taguchi method is employed to optimize the ECA process parameters. The simulation results confirm the effectiveness of this robust design methodology in optimizing the ECA processing of the current Ti-6Al-4V titanium alloy.


2008 ◽  
Vol 594 ◽  
pp. 90-95 ◽  
Author(s):  
Dyi Cheng Chen ◽  
Jia Ci Wang ◽  
Gow Yi Tzou

This study investigates a novel changing channel angular (CCA) extrusion process, in which high strains are induced within the billet by passing it through a series of channels of unequal cross-sections arranged such that they form specified internal angles. Using commercial DEFORMTM 2D rigid-plastic finite element code, the plastic deformation behavior of CuZn37 brass alloy is examined during one-turn and two-turn CCA extrusion processing in dies with internal angles of φ =90o, 120o, 135o or 150o, respectively. The simulations focus specifically on the effects of the processing conditions on the effective strain, the rotation angle and the effective stress induced within the extruded billet. The numerical results provide valuable insights into the shear plastic deformation behavior of CuZn37 brass alloy during the CCA extrusion process.


2014 ◽  
Vol 941-944 ◽  
pp. 2313-2316 ◽  
Author(s):  
Arkanti Krishnaiah

Equal channel angular extrusion (ECAE) is a severe plastic deformation (SPD) method for obtaining bulk nanostructured materials. The ECAE die consists of two equal channels that intersect at an angle, usually between 90o and 135o. . In the present study, the plastic deformation behavior of copper during the ECAE process with 120o die was investigated. To analyze the deformation behavior and the related strain distributions in the specimen, the commercial FE code ABAQUS has been used. The properties of the materials are strongly dependent on the shear plastic deformation behavior during equal channel angular extrusion (ECAE), which is controlled mainly by die geometry, material properties, and the friction between billet and the die. The ECAE process for these conditions was explained using the two different friction conditions of 0.15 and 0.08 to all sliding surfaces. The effective strain by the theoretical equation is in good agreement with the FEM results.


2012 ◽  
Vol 488-489 ◽  
pp. 996-1000 ◽  
Author(s):  
Zohreh Arabshahi ◽  
Jamal Kashani ◽  
S.S.R. Koloor ◽  
Mohammed Rafiq Abdul Kadir ◽  
Abbas Azari

Equal channel angular extrusion (ECAE) is a severe plastic deformation (SPD) method for obtaining bulk nanostructured materials. The ECAE die consists of two equal channels that intersect at an angle, usually between 90。and 135。. In the present study, the plastic deformation behavior of copper during the ECAE process with 120o die was investigated. To analyze the deformation behavior and the related strain distributions in the specimen, the commercial FE code ABAQUS has been used. The properties of the materials are strongly dependent on the shear plastic deformation behavior during equal channel angular extrusion (ECAE), which is controlled mainly by die geometry, material properties, and the friction between billet and the die. The ECAE process for these conditions was explained using the two different friction conditions of 0.15 and 0.08 to all sliding surfaces. The effective strain by the theoretical equation is in good agreement with the FEM results.


2007 ◽  
Vol 345-346 ◽  
pp. 177-180 ◽  
Author(s):  
Dyi Cheng Chen ◽  
Yi Ju Li ◽  
Gow Yi Tzou

The shear plastic deformation behavior of a material during equal channel angular (ECA) extrusion is governed primarily by the die geometry, the material properties, and the processing conditions. Using commercial DEFORMTM 2D rigid-plastic finite element code, this study investigates the plastic deformation behavior of Ti-6Al-4V titanium alloy during 1- and 2-turn ECA extrusion processing in dies containing right-angle turns. The simulations investigate the distributions of the billet mesh, effective stress and effective strain under various processing conditions. The respective influences of the channel curvatures in the inner and outer regions of the channel corner are systematically examined. The numerical results provide valuable insights into the shear plastic deformation behavior of Ti-6Al-4V titanium alloy during ECA extrusion.


2005 ◽  
Vol 04 (04) ◽  
pp. 745-751 ◽  
Author(s):  
A. V. NAGASEKHAR ◽  
TICK-HON YIP ◽  
S. LI

Equal channel angular extrusion/pressing multipass simulations were carried for two routes, Route A and Route C, by using finite element code Abaqus/Explicit. Realistic parameters like strain hardening behavior of material, friction between the sample and die were considered for simulations. The strain homogeneity and deformation behavior of samples during multipass ECAE with different routes were studied. The deformation behavior of the sample processed through Route A is smooth. Accordingly strain homogeneity of the samples was more of a possibility with Route A than with Route C.


2021 ◽  
Author(s):  
H-J Hu ◽  
Ou Zhang ◽  
Gang Hu ◽  
Hui Zhao ◽  
Zhongwen OU

Abstract Due to demand of strong toughness of thin walled tube, and good secondary forming properties and high-precision dimension, New plastic forming method should be researched to achieve a complete filling, uniform deformation and microstructure evolution during forming process.To obtain the deformation mechanisms of a new composite extrusion for thin walled tube fabricated by tube corrugated equal channel angular extrusion has been researched which is shorten as “TC-ECAE” in this paper. Finite element DEFORMTM-3D software to investigate the plastic deformation behavior of magnesium billet during TC-ECAE process has been employed. Computed parameters including workpiece material characteristics and process conditions have been taken into consideration. The pridictions of strains distributions and damage distributions and effective stress distributions and flow velocities distributions and microstructures evolutions have been explored. The results proved that the TC-ECAE process is a forming method for magnesium alloy tube which is suitable for large scale industrial application. The TC-ECAE process would cause serve plastic deformation and improve the dynamic recrystallization of magnesium alloy during TC-ECAE process.


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