Numerical Solution of Thin-walled Tube Bending Springback with Exponential Hardening Law

2010 ◽  
Vol 81 (4) ◽  
pp. 286-291 ◽  
Author(s):  
Daxin E ◽  
Minfeng Chen
1973 ◽  
Vol 95 (4) ◽  
pp. 219-223 ◽  
Author(s):  
D. M. Woo

A numerical solution for analysis of the bulging process of a thin-walled tube under internal pressure and axial force is proposed. The solution is applied to a case in which the longitudinal stress resulted from internal pressure and external compressive load is tensile along the whole length of the bulged tube. To verify whether the solution is applicable, theoretical and experimental results on the bulging of copper tubes have been obtained and are compared in this paper.


2011 ◽  
Author(s):  
K. Hasanpour ◽  
B. Amini ◽  
M. Poursina ◽  
M. Barati

2000 ◽  
Vol 123 (4) ◽  
pp. 430-435 ◽  
Author(s):  
Xi Wang ◽  
Jian Cao

Thin-walled tube bending has found many of its applications in the automobile and aerospace industries. This paper presents an energy approach to provide the minimum bending radius, which does not yield wrinkling in the bending process, as a function of tube and tooling geometry and material properties. A doubly-curved sheet model is established following the deformation theory. This approach provides a predictive tool in designing/optimizing the tooling parameters in tube bending.


2009 ◽  
Vol 83-86 ◽  
pp. 1107-1112
Author(s):  
J. Taheri Kahnamouei ◽  
Mohammad Sedighi

The aim of this paper is to survey thin-walled tube bending process (without use of mandrel and booster). In tube bending process there are several effective parameters such as wall thickness, outer diameter-to-wall thickness ratio, and centerline bending radius-to-outer diameter ratio. Any mismatch in selecting these parameters would cause defects like wrinkling, variation in wall thickness, and cross section distortion. Firstly, the effects of these parameters on the initiation of the wrinkle, depth of wrinkling, change in wall thickness, and cross section distortion are studied. For this purpose, an FE commercial code has been used to simulate the process. Then, a series of experimental tests have been carried out to verify the results simulation. A comparison between analytical and experimental results shows a reasonable agreement with each other. Based on this comparison, it has been observed that there is a critical bending radius for any tube with a certain radius and thickness, in which the wrinkling begins to occur. For a certain bending angle and radius, it have been observed that the depth of wrinkling, change in wall thickness, and cross section distortion increase with reduction in wall thickness and outer diameter-to-wall thickness ratio


2004 ◽  
Vol 471-472 ◽  
pp. 498-502 ◽  
Author(s):  
Heng Li ◽  
He Yang ◽  
Mei Zhan ◽  
L.G. Guo ◽  
R.J. Gu

A definition of forming limit is given with minimum centerline radius min R before wrinkling for NC bending process of thin-walled tube. Based on the developed FEM wrinkling prediction system TBWS-3D, an effective searching algorithm of wrinkling limit is proposed and forming limit can be obtained conveniently. Thus influence laws of main forming parameters on wrinkling limit are investigated and revealed. Measures to improve forming limit is put forward consequently. The achievements may help to both practice of thin-walled precise tube bending and research of plastic wrinkling.


2000 ◽  
Author(s):  
Xi Wang ◽  
Jian Cao

Abstract Thin-walled tube bending has found many of its applications in the automobile and aerospace industries. This paper presents an energy approach to provide the minimum bending radius, which does not yield wrinkling in the bending process, as a function of tube and tooling geometry and material properties. A doubly-curved sheet model is established following the deformation theory. This approach provides a predictive tool in designing/optimizing the tooling parameters in the tube bending.


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