A Study of the Heat Flux at Which Burn Occurs in Creep Feed Grinding

Author(s):  
J. W. Powell ◽  
T. D. Howes
2021 ◽  
Vol 24 (1) ◽  
pp. 10-21
Author(s):  
Marin Gostimirovic ◽  
◽  
Milenko Sekulic ◽  
Dragan Rodic ◽  
◽  
...  

This paper reports on the results of research on thermal aspects in the process of material removal by inverse heat transfer problem. The research focuses on the identification, modeling and optimization of machining process based on the measured temperature at a particular point of the workpiece. The inverse approach determines the overall temperature distribution of the workpiece and the unknown heat flux at the tool/workpiece interface in machining. By introducing and minimizing an objective function based on the heat flux function, relationship of the heating power and duration on the surface layer of the workpiece is optimized. In this way, the most favourable machining conditions are determined in order to achieve high productivity and quality levels. The inverse optimization problem is solved by using the analytical, numerical and regularization methods. Formulation, application and analysis of the inverse optimization problem of heat transfer are shown on the example of creep-feed grinding. The creep-feed grinding process is a widely used abrasive machining process that is characterized by high thermal load of the workpiece. The results of the inverse optimization problem were verified by a series of experiments under different machining conditions.


CIRP Annals ◽  
1997 ◽  
Vol 46 (1) ◽  
pp. 227-232 ◽  
Author(s):  
N.K. Kim ◽  
C. Guo ◽  
S. Malkon

Author(s):  
Jiaqiang Dang ◽  
Heng Zang ◽  
Qinglong An ◽  
Weiwei Ming ◽  
Ming Chen

1995 ◽  
Vol 117 (1) ◽  
pp. 55-61 ◽  
Author(s):  
C. Guo ◽  
S. Malkin

An analysis is presented for the fraction of the energy transported as heat to the workpiece during grinding. The abrasive grains and grinding fluid in the wheel pores are considered as a thermal composite which moves relative to the grinding zone at the wheel speed. The energy partition fraction to the workpiece is modeled by setting the temperature of the workpiece surface equal to that of the composite surface at every point along the grinding zone, which allows variation of the energy partition along the grinding zone. Analytical results indicate that the energy partition fraction to the workpiece is approximately constant along the grinding zone for regular down grinding, but varies greatly along the grinding zone for regular up grinding and both up and down creep-feed grinding. The resulting temperature distributions have important implications for selecting up versus down grinding especially for creep-feed operations.


1989 ◽  
Vol 55 (8) ◽  
pp. 1468-1474 ◽  
Author(s):  
Yoshio ICHIDA ◽  
Kozo KISHI ◽  
Yuji SUYAMA ◽  
Junichiro OKUBO

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