Convective Heat Transfer with Film Cooling Around a Rotor Blade

Author(s):  
T. Arts
1991 ◽  
Vol 113 (3) ◽  
pp. 493-501 ◽  
Author(s):  
C. Camci ◽  
T. Arts

This study investigates the influence of incidence on convective heat transfer to highly curved surfaces of a film-cooled turbine rotor blade. A computational study of free-stream inviscid aerodynamics without cooling at various incidences is followed by well-documented measured heat transfer data sets. The heat transfer experiments are discussed for cases with and without film cooling, performed under realistic gas turbine flow conditions in the short-duration heat transfer facility of the von Karman Institute for Fluid Dynamics. The precise location of the stagnation point and the iso-Mach number contours in the passage for each incidence (−10, 0, 10, +15 deg) are presented for a nominal exit Mach number of 0.94. The free-stream mass flow rate was kept constant for each experiment at different incidence levels. Three rows of compound angled discrete cooling holes are located near the leading edge in a showerhead configuration. Two rows of staggered discrete cooling holes are located on the suction side and a single row of cooling holes is located on the pressure side. The short-duration measurements of quantitative wall heat fluxes on nearly isothermal blade surfaces both in the presence and absence of coolant ejection are presented. The study indicated that the change of the position of the stagnation point strongly altered the aerodynamic behavior and convective heat transfer to the blade in approximately the first 30 percent of both the pressure side and the suction side in the presence and absence of film cooling. The immediate vicinity of the stagnation point was not significantly affected by changing incidence without cooling. Transitional behavior both on the suction surface and on the pressure surface was significantly influenced by the changes in approaching flow direction. Flow separation associated with incidence variations was also observed. Extremely low levels of the convective heat transfer coefficients were experienced near the regions where small separation bubbles are located.


Author(s):  
Elon J. Terrell ◽  
Brian D. Mouzon ◽  
David G. Bogard

Studies of film cooling performance for a turbine airfoil predominately focus on the reduction of heat transfer to the external surface of the airfoil. However, convective cooling of the airfoil due to coolant flow through the film cooling holes is potentially a major contributor to the overall cooling of the airfoil. This study used experimental and computational methods to examine the convective heat transfer to the coolant as it traveled through the film cooling holes of a gas turbine blade leading edge. Experimental measurements were conducted on a model gas turbine blade leading edge composed of alumina ceramic which approximately matched the Biot number of an engine airfoil leading edge. The temperature rise in the coolant from the entrance to the exit of the film cooling holes was measured using a series of internal thermocouples and an external traversing thermocouple probe. A CFD simulation of the model of the leading edge was also done in order to facilitate the processing of the experimental data and provide a comparison for the experimental coolant hole heat transfer. Without impingement cooling, the coolant hole heat transfer was found to account for 50 to 80 percent of the airfoil internal cooling, i.e. the dominating cooling mechanism.


Author(s):  
Cengiz Camci ◽  
Tony Arts

This study investigates the influence of incidence on convective heat transfer to highly curved surfaces of a film cooled turbine rotor blade. A computational study of free stream inviscid aerodynamics without cooling at various incidences is followed by well documented measured heat transfer data sets. The heat transfer experiments are discussed for cases with and without film cooling, performed under realistic gas turbine flow conditions in the short duration heat transfer facility of the von Karman Institute for Fluid Dynamics. The precise location of the stagnation point and the iso-Mach number contours in the passage for each incidence (−10°, 0°, 10°, +10°) are presented for a nominal exit Mach number of 0.94. The free stream mass flow rate was kept constant for each experiment at different incidence levels. Three rows of compound angled discrete cooling holes are located near the leading edge in a shower-head configuration. Two rows of staggered discrete cooling holes are located on the suction side and a single row of cooling holes is located on the pressure side. The short duration measurements of quantitative wall heat fluxes on nearly isothermal blade surfaces both in the presence and absence of coolant ejection are presented. The study indicated that the change of the position of the stagnation point strongly altered the aerodynamic behaviour and convective heat transfer to the blade in approximately the first 30 % of both the pressure side and the suction side in the presence and absence of film cooling. The immediate vicinity of the stagnation point was not significantly affected by changing incidence without cooling. Transitional behaviour both on the suction surface and on the pressure surface was significantly influenced by the changes in approching flow direction. Flow separation associated with incidence variations was also observed. Extremely low levels of convective heat transfer coefficients were experienced near the regions where small separation bubbles are located.


2016 ◽  
Vol 20 (suppl. 3) ◽  
pp. 643-649
Author(s):  
Yong-Hui Xie ◽  
Dong-Ting Ye ◽  
Zhong-Yang Shen

Gas turbine blade trailing edge is easy to burn out under the exposure of high-temperature gas due to its thin shape. The cooling of this area is an important task in gas turbine blade design. The structure design and analysis of trailing edge is critical because of the complexity of geometry, arrangement of cooling channels, design requirement of strength, and the working condition of high heat flux. In the present paper, a 3-D model of the trailing edge cooling channel is constructed and both structures with and without land are numerically investigated at different blowing ratio. The distributions of film cooling effectiveness and convective heat transfer coefficient on cutback and land surface are analyzed, respectively. According to the results, it is obtained that the distributions of film cooling effectiveness and convective heat transfer coefficient both show the symmetrical characteristics as a result of the periodic structure of the trailing edge. The increase of blowing ratio significantly improves the film cooling effectiveness and convective heat transfer coefficient on the cutback surface, which is beneficial to the cooling of trailing edge. It is also found that the land structure is advantageous for enhancing the streamwise film cooling effectiveness of the trailing edge surface while the film cooling effectiveness on the land surface remains at a low level. Convective heat transfer coefficient exhibits a strong dependency with the blowing ratio, which suggests that film cooling effectiveness and convective heat transfer coefficient must be both considered and analyzed in the design of trailing edge cooling structure.


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