Optimization of squeeze casting process parameters using Taguchi analysis

2006 ◽  
Vol 33 (11-12) ◽  
pp. 1122-1127 ◽  
Author(s):  
P. Vijian ◽  
V. P. Arunachalam
2017 ◽  
Vol 13 (9) ◽  
pp. 6468-6474
Author(s):  
Venkatesh L ◽  
T.V. Arjunan ◽  
M. Arulraj

 Metal matrix composites (MMCs) are widely used in several applications owing to their high strength, high specific stiffness, greater wear resistance and light weight. Normally, MMCs are processed through stir casting which exhibits poor wet ability and bonding between metal matrix and ceramic reinforcement, porosity and hot tears. These drawbacks can be overcome by squeeze casting process. Here an attempt was made on processing LM21-Sic composite for making hollow casting through squeeze casting process. Four process parameters are chosen namely squeeze pressure, stirring speed, melt temperature and reinforcement percentage. The primary objective was to experimentally investigate the influence of casting parameters on hardness & wear. Samples were cast for each experiments condition based on L9 orthogonal array. From the analysis of variance (ANOVA), it was observed that stirring speed, reinforcement percentage and Squeeze load were the process parameters making a noticeable improvement in hardness and wear. The mechanical properties such as hardness and wear are evaluated and optimum casting condition was obtained.


2014 ◽  
Vol 14 (2) ◽  
pp. 125-140 ◽  
Author(s):  
Manjunath G. C. Patel ◽  
Prasad Krishna ◽  
Mahesh B. Parappagoudar

AbstractIn the present work, efforts are made to develop the input-output relationships for squeeze casting process by utilizing the fuzzy logic based approaches. Casting density in Squeeze casting is expressed as function of process parameters, such as time delay before pressurizing the metal, pressure durations, squeeze pressure, pouring temperature and die temperature. It is to be noted that, Mamdani based model and Takagi and Sugeno's model have been developed to model density in squeeze casting process. Manually constructed Mamdani based fuzzy logic controller and Takagi and Sugeno's based fuzzy logic controller have been used in approach 1 and approach 2 respectively. Training of FLC is carried with the help of five hundred input-output data set generated artificially through regression equations, obtained earlier by the same authors. The performance of the developed models was tested for both the linear and non-linear membership function distributions with the help of ten test cases. Moreover, the test data was collected by conducting the experiments and not used in training of FLCs. It is interesting to note that both approaches are capable to make accurate predictions. However, the performance of approach 2 with G bell shape membership function distribution is found to outperform approach 1 and other type of membership function distributions. The findings are useful to foundry-men, since it provides information on casting density in squeeze casting process for the different combination of process parameters without conducting any experiments.


2014 ◽  
Vol 20 (1) ◽  
Author(s):  
Ildiko Peter ◽  
Mario Rosso ◽  
Christian Castella

2011 ◽  
Vol 277 ◽  
pp. 27-35 ◽  
Author(s):  
Dwi Rahmalina ◽  
Bondan Tiara Sofyan ◽  
Bambang Suharno ◽  
Eddy S. Siradj

Steel wire rope – reinforced aluminium composite - has been developed to improve the ballistic properties and mobility of armour material. Critical to obtaining ballistic resistance is that the materials must be sufficiently hard and strong, especially at the surface where a projectile will first make impact. To obtain this resistance, aluminium alloys can be strengthened by adding Cu and Mg. This research studied the ballistic properties of aluminium composites with varied Cu and Mg content. The matrix used in this study was an Al-7Si master alloy with 0.08-1.03 wt. % Mg and 0.05-3.75 wt. % Cu, both independently and in combination. A high carbon steel wire rope was used as strengthening material. The samples were produced through the squeeze casting process with a pressure of 1 MPa at semi-solid melting temperatures of 590-610 °C. The slab was then rolled for 10 % reduction to increase the hardness. Ballistic testing was performed in accordance with ASTM F1233 by using a 9 mm calibre projectile and 900 direction. Micro structural observation was conducted in the as-cast and ballistic samples, performed with optical microscope and scanning electron microscope (SEM). The results showed that squeeze casting may improve interfacial wettability and reduce void. The increase in Mg resulted in the decline of interfacial voids, but Cu addition tended to increase them. The aluminium armour was able to withstand a 9 mm calibre projectile, although some cracks were visible. The wire rope was not effective in stopping the penetration of a 7.62 mm calibre projectile.


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